OSI Software, Inc 2000 PI System Users

1
Synapsis
OSI Software, Inc2000 PI System Users
Conference San Francisco, California (April 3rd
- 5th, 2000)
Aristide Ronconi - Enichem Spa Roberto
Spoladore - Synapsis srl
2
OSI PI The Plant Infrastructure for EniChem 2000
Project
3
(No Transcript)
4
ENI activities and operating Companies
5
Company profile
6
EniChem European position
7
EniChem plants
8
EniChem Sales by Geographical Area
9

• Developing the core business through selective
  investments and partnerships

• Exploiting the industrial value of new
  technologies

• Respecting the environment

• Implementing the reengineering project EniChem
  2000

10
EniChem 2000 a Project for the Future
(The most relevant ICT project in the history of
the Company)
11
Project phases
12
Enterprise Model Application Architecture
13
Application Architecture
SAP
Non-SAP Custom
14
Technical Architecture
Server
15
EniChem 2000

• EXPECTED RESULTS
• OPERATING COST REDUCTION BY 5
• CUSTOMER SATISFACTION / LOYALTY IMPROVEMENT
• PERSONNEL PERFORMANCE INCREASE

• THROUGH
• ENTERPRISE INTEGRATION
• BUSINESS PROCESS RE-ENGINEERING
• STATE OF THE ART ERP SYSTEM CUSTOM MODULES

• A TOTAL INVESTMENT OF 100M IN 4 YEARS
• EXPECTED ROI OF 60 M / Year

16
Process, Production and Logistics
17
Integrated EniChem 2000 Information System
SAP
PPL
18
AMA (Acquisition Measurements and Analysis)
AMA is a service application needed to
- feed automatically process and lab data to
PPL applications
- make and administer the RTDB (Real Time Data
Base), logically one for every plant,
bidirectionally interfaced with the RDB
(Relational Data Base) of PPL
19
AMA Application (general requirements)
General AMA requirement
- maintain all the existing instrumentation-
interface with existing relational and real
time data base - acquisition, integration and
homogenization of all process data into the
Company RTDB- integration and consistency with
the general guidelines of the EniChem 2000
Program and EniChem Automation Project
20
AMA Application (main functions)
Main AMA Functionality
- Process data acquisition (manually, from
electronic instrumentation, from DCS, from
SCADA, etc.)- Analysis data acquisition
(manually, from LIMS, etc.)- Measurement
historicization- Feed of the Company Relational
Data Base (Oracle)- Integration with the
application modules of the EniChem 2000
Program (SAP based)- Integration with the
application modules of the EniChem Automation
Project (Hisys, PDS, Sas, etc.)
21
AMA (Real Time Data Base Centric)
22
AMA (Functional Model)
23
AMA (General Architecture)
Server PPL
Server AMA
RTDB Server
Interface Server
LAB Server
BUS, MPL etc.
EniChem 2000 Workstations
LAN
SCADA
DCS
DCS/RTDB
SCADA
DCS
HHT (Hand Held Terminal)
Tank Farm
Plant n
Plant 1
24
AMA (OSI-PI Suite)
N 9 PI-Server (400 Ktag)
gt N 1500 PI-PRO
25
AMA(Implementation Program)
MANTOVA
P.TO MARGHERA
RAVENNA
FERRARA
BRINDISI
P.TO TORRES
ASSEMINI
SARROCH
PRIOLO
r
r
a
n
e
a
n
S
e
a
GELA
26
AMA(New Development)
OSI-PI Standard features for EniChem 2000
Program
New development for EniChem Automation Project

• Administrative tool
• PI Tag configuration and administratiom
• Presentation tool
• Report generator (integrated in Excel)
• ASL Activex Symbol Library
• Integration tool
• Integration with Process Simulators (Hysis)

27
LEVERAGING ON PI
Synapsis
BUSINESS
NON REAL TIME
PRESENTATION
Simulator
Others
ENICHEM 2000
PI SERVER
Other Vendor Hist.
DCS
PLC/ RTU
LIM
MAN
INPUT
PI ProcessBook PI Client products
REAL TIME
Industrial Desktop
PROCESS
28
Administrative tool PI configuration
Synapsis

• Map of the site(s) configuration(s)
• Keep track of configuration(s)
• Configurable user rules for each PI Tag
• attribute in each step
• Automatic PI tag configuration starting from
• standard DCS configuration report

Filtering criteria
DCS Configuration File (standard eng. Tool)
PI
Translator for DCS
Session Manager
User configuration rules
User configuration rules
29
Administrative tool PI configuration
Synapsis
30
Presentation tool Report generator
Synapsis

• Integrated in Excel
• Pre definite report layout
• Configurable reports
• User selectable calculations and time period

31
Presentation tool Report generator
Synapsis
32
ASL (ActiveX Symbol Library)
Presentation tool ASL
Synapsis

• Standard presentation
• Common understanding
• Integrated in PI-ProcessBook
• New features
• ISA Standard and 3D representation
• No programming required
• Require less time
• Foundation for Process Object Modelling
• ATL and C

33
Presentation tool ASL
Synapsis
Drawing a Symbol
Selecting 3D representation Type of symbol
34
Presentation tool ASL
Synapsis
Assigning a label
Assigning a PI Tag
35
Presentation tool ASL
Synapsis
Adding level bar graph
36
Presentation tool ASL
Synapsis
Right button click
Run time
Run-time property window
37
Presentation tool ASL
Synapsis
A simple display
38
Presentation tool ASL Extension
Synapsis
ASL (ActiveX Symbol Library)Extension

• Integration with other applications (as
• Process Simulators) through software
• components
• Process Object Modelling (PI Module
• Database)
• New features