1
SAM Well Manager-??????????? ??????????- SAM
2
Lufkin Industries Inc.

• ???????? ? 1902
• Lufkin Industries ? ???????????? ???????? 2002
  ???? 100 ???
• ?????? ???????? ?????????????
• ??????????
• ???????? ????????????
• ???????????????
• ????????????????

3
????? ?????????????? Lufkin

• ??????????? ???????? ?????????
• Lufkin ? ??????
• Maracaibo ? ?????????
• Comodoro Rivadavia ? ?????????
• Batam ? ?????????
• Alberta ? ??????
• ???????????????? ????????????
• ?? ?????????? ??????? ??? ?????? Fannie Lee
  Mitchell
• Lufkin Automation
• Delta-X Corporation
• Nabla Corporation

4
Lufkin - ??????? ?????

• Lufkin Industries ???????? ??????? ?????????????
  ? ???? ????????? ???????? ?????????.
• ???????? ???????? Lufkin ??????????? ? ??????
  ???????? ???????????????? ??????? ????.

5
Lufkin Automation ??????? ????? ???????????
???????? ????????? ???????

• Lufkin automation ??????? ???????? ????? ?? ?????
  ? ???? ?????????????? ?????????????? ??????????
  ???????? .
• ???????? ???????????-????????? ?????????
  ?????????? ????????
• ??????? ????????????
• ???????? ????????? ? ??????????? ? ??????????
  ?????? ? ????????? ?????????? ????????.
• ??????? ?? ????? 10 ???????? ????????? ??
  ???????-
• ????????????? ?????? .
• ?????? ??? ????? ?? ?????????? Nabla ????????
  ????????? ? ??????????? ??????? ? ???????????
  ???????????? ???????????.
• Delta-x ???????? ????????? ? ???????????? ?
  ???????????? ? ???????????? ???????? ?????????
  ???????.

6
???????????? ? ??????Lufkin Automation

• ??????????? ?????????? ????????-SAM well manager
• ?????????? MPC ??? ?????????? ??????
• ???? ???????????
• ?????????? - PAII
• ?????? ????????? ???????? - Ventawave
• ?????????????? ??????????? ??????????? - SROD
• ??????????????? ??????????? ??????????? - DIAG
• ??????? ???????? ????????
• ?????/????????

7
?????????????? Lufkin Automation

• ??????????? ?????? ???????? ? ????????, ?????? ?
  ????????????, ?????????? ? ?????? ??? ???????????
  ? ?????, ??????.
• ?????????? ????? ???????????????? ?????????? ???
  ???????? ??????-????????????????? ?
  ???????????????? ?????? ????????
• ?????????? ????? ???????????????? ?????????? ??
• ??????????? ????????? ?????????? ????????
• ???????-????????????? ??????
• ?????????? ????????? ?????????? ???????
• ??????? ?????? ????????? ?????????? ???????
• ? ??????? ?????????? ? ?????? ?????
  ????????????????? ???? ??????? ????? ?????????? ?
  ????? ??????? ? ??????.
• ????????????? ????? ???????????????? ??????????

8
In many areas of the world, a typical rod pump
automation concept

• ?????? ? ???????? ?????? ?????, ????? ? ???
  ??????? ????????
• ????????? ???????? ? ??? ??????, ????? ????????
  ?????? ?????? ????????, ?.?. fluid pound
  (???? ???????? ?? ????????)
• ????????? ???????? ? ????????? ????????? ??
  ???????????? ?????? ???????, ????? ?????????
  ???????? ??????????? ?????
• ????????? ???????? ? ????? ?? ??? ???, ????
  ???????? ????? ?? ?????? ??????????

9
?????????? ???????? ????????? ???????

• ????? ??????????

10
????????? RPC- ?????????? ?????????? ??????

• ?????????? ??????????? ??????????????
• ?????????? ???????????????? ???????? ????????
• ?????????? ??????
• ?????????

11
?????????? ??????? ??????????????

• ? ??????? ?? 10 ?? 30

12
?????????? ???????? ?? ????????????

• ???????? ?? ?????????? ??????????????? ??????,
  ???, ?????? ? ??????????????? ????????
• ?????????? ?? 25 ?? 75

13
???? ???????? ?? ???????????-Fluid Pound
?????????? ????? ???? ???????? ?? ????????
??? ????

• Fluid Pound ??? ???????? ?? ????????????
  ???????? ???????, ??????? Fluid Pound ??????????
  ?? ????, ??? ????? ?? ????????? ????????
  ????????? ??? ???? ?????. ?? ???? ????, ?????
  ?????????? ??? ????, ??? ???????? ? ???? ???????
  ???????? ????? ???????????? ???? ????? ??????? ??
  ??? ???, ???? ?? ?????????? ???? ???????? ?
  ???????? ? ??????? ??????. ???????? ??????
  ???????????, ????? ????????? ???????? ?? ???,
  ??????? ?????? ????????? ? ????????, ??? ?????
  ?????????? ??????? ????? ?? ???????? ???????.
  ??? ?? ????? ??????? ?????, ??????? ??????????
  ?????? ???????? ???????

??? ?????
???????? ?????
???
???
??????? ????????
???? ???????? ?? ????????- Fluid Pound
?????
14
??????? FLUID POUND

• ?? ???? ????, ????? ?????????? ??? ????, ???
  ???????? ? ???? ??????? ???????? ?????
  ???????????? ???? ????? ??????? ?? ??? ???, ????
  ?? ?????????? ???? ???????? ? ???????? ? ???????
  ??????.
• ???????? ?????? ???????????, ????? ?????????
  ???????? ?? ???, ??????? ?????? ????????? ?
  ????????.
• ????????? ? ???????? ??????? ??????? ????? ??
  ???????? ???????, ??????? ?????????? ??????
  ???????

15
?????????? ??????

• ??????? ?????????? ?? 2 ?? 5

16
?????????

• ?????????????? ??????????
• ?? 10 ?? 15

17
???????????? ??????????

• 1.) ????????? ??????????? ??????????? ?????????
  ???????????
• 2.) ????????????? ????????? ? ????????? ?? ????,
  ??? ??? ????? ????????? ? ?????? ??????
• 3.) ????? ??????? ??????? ?? ???????? ? ????????
• 4.) ?????? ??????????????? ????? ? ??????????
  
• 5.) ????? ????????? ???????????? ????????????? ?
  ??????????? ???????

18
???? ??????

• ???????????? ????????? ?????? . . .
• ????????? ???????????????? ??????? ??????,
  ???????????? ...
• ????????? ????? ???????
• ??????????? ??????
• ???????????? ??????? ??????? ???????????? ?
  ????????? ? ???????? ?? ????????
• . . . ??? ??????????????
• ????????
• . . . ? ????????? ????????????
• ????????? ??????? ????????.

??????
??????????? ??????
???? ??????
???????

??????? ?? ??????
???.???????

??????????? ??????? ?? ??????
?????
19
SAM used in all field conditions

• SAM Well Manager ????? ???? ?????????? ???
  ???????? ?? ????????? ??? ??????????? ?????????.
• ????? ???????? ? ???? ??????????? ????????????
  ?????? ? ?????????? ?????????.
• ??????????? ?????????? ???????? ???????? ????? ?
  ??????????? ????????? ????? ???????????.
• ??????? I/O ? PLC (???) ??? ?????????? ?
  ?????????? ??????? ??????????? ????????
  ?????????.

20
?????????? ???????, ???????? ? ??????
SAM 2001
MPC 1997
PCM 1994
21
SAM ? ???????? ????? ? ???????? ????????
22
??????????? ?-?? ???? ??????
23
Installed Base of over 7500 SAM Well Managers !
24
?????? ?? SAM?

• ???????? ?? ?????????? ?????, ? ??????????? ???
  ?? ???????
• ?????? ????????? ???????????? ??? ???????????
  ??????
• ????? ????? 12 ???????? ???? ????????
• ???????? ???????? ???????? ?????? ????? ????? ?
  ??????? ???????? ?????? fluid pound
• ???????? IPA
• Well Manager ? ????????? ? RPC ?????????????
  ????????????? ??????, ????? ??? ?????????? ??
  ?????? ????????
• ???????? ?? ?????? ? ?????? ? ???????
  ???????????????
• ???????? ???????? ? ???????? ?????, ?????????? ?
  ????????????

25
With SAM there are only 12 Basic Card shapes to
learn!
26
Accuracy in Load Measurement(Lufkin load cell
has 3yr warranty)
27
DIGITAL INPUTS ON THE MOTOR AND CRANK

• Magnets and Pickups are Installed on the Motor
  Shaft and Pumping Unit Crank
• Motor Revolutions are Counted throughout one
  stroke
• This Number is Divided by360 to Yield the
  Degrees the Crank moves in each revolution of
  motor

28
Accurate Position Calculation in SAM
29
CARD FROM MOTOR AND CRANK DIGITAL POSITION INPUTS
30
???????? ?????????? ? ?????????? ????????? ???????

• ??????????? ????????? ????????? SAM ????????
  ?????? ????????????? ????? ??????????? ???
  ?????????? ?????????? ? ????????? ??????????
  ???????? ?? ????????? ???????????
• ????????? ?????????? ?????????? ??????????????? ?
  ??????????? ?????????? ??? ??????????, ????
  ?????? ??????? ?????????? ?? ???????????
  ???????????? ??????????? ?????? ??????? ?????
  ???????????.
• ?????????? ???????? ????????? ????????? NABLA,
  ????????????? ???????? ????? ??????? ?
  ???????????? ? ????????? ??????????? ???????????
  ??? ??????? ??????? DIAG ??????????? ???
  ??????? ???????????? ??? ?????? ????.
• ?????????? ?????? ????? ???? ????? ?????????? ?
  ??????????? ??? ??????????? ???????? ?????.

31
?????????? ?? ?????????? ????????????

• ?? ???????? ??????????? ???????????? ??????
  ??????? ? ??????? ?? ?????? ? ?????????????? ??
  ?? ????? ????????????????
• ??????????? ??????? ?????????? ?????? ?? ????????
  ???????????? ??????????? ????????
• SAM ???????? ???????????? ????????????, ?????????
  ????????? ?????? ??? ??? ??????????? ? ??????????
  ??? ??????????? ??????? ?? ????????????
  ??????????? ??????
• ?????????? ?????? ?????????? ?? ?????????
  ?????????? ???????????? ???????? ???????? ??????
  ??????? ????????

32
??????? ???????? ? ?????????? ?????
33
DOWNHOLE CARD ANALYSIS detects

• Loose Tubing Anchor
• TV Problems
• SV Problems
• Fouled Pumps
• Pump Leakage
• Pump Sticking
• Inoperative Pump

• Over Travel
• Under Travel
• Fluid Load
• Friction
• Gas Interference
• Pump-off
• Tagging

34
?????????????? ??????

• ?????????? SAM ???????????? ?????????? ??
  ?????, ????????? ????? ????????? ??????? ??????
  ????????
• ???????????? ????? ???????? ??? ?????????? ??
  ?????? ???????? ? ??????. ????? ?????????? ?????
  ?????????? ???????? ?????????? ??? ?????? ????
• ?????????? ?????? ?????????? ??????????? ?
  ???????? ????? ????? ? ???, ????? ????????????
  ?????????? ???? ???????? ?????????? ?? ?????

35
?????? ?????? ?? ???????????? ????????

• SAM Well Manager ????? ?????????? ?????? ???? ?
  ???????? ????????????, ???? ? ????????????
  ????????
• ??????? ? ???????? ??????? ???????????? ?? ??????
  ??????????? ????? ???? ????????
• ????????? ??????? ???????????

36
?????? ??????? ?????? ????????

• ???????? ????????????
• Describe how it is done

• ???????????? ??? ????????

????? ???? ?? ???????????
?????????? ????
???????? ?????
?????????????? ???
????????? ???? ?? ???????????
????. ?????????? ????? IPA ???? ???????????
????? ???? ???????? ?????? .
37
SAM Protects the Motor and Belts!

• Low Motor RPM detection
• Shuts well down when RPM drops due to motor
  overload
• Shuts down in less than one pump stroke.
• Only controller that can immediately shut down
  for stuck pump by using Hall Effect Transducer on
  motor
• Belt Slippage detection
• Watches for changes in motor RPM to detect
  slippage and alert operator

38
Time Based Valve Check Screen
39
SAM Setup Includes Database of most known Pumping
Unit Models
40
Built in SAM Database is very easy to use from
keypay/display !
41
???????? ????????????? ?????????????
????????????? SAM?

• ????????????? ?????? ??????????
• ?????????? ??????????? ??????
• ??????????? ????? ???????? ?????
• ???????? ?????????
• ???????? ??????????
• ??????? ?? ????????? ? ????????? ????????????
  ?????????????? ?????? ??? ???? ???????? ???????
  ??????? ????????? ? ??????? ???????
• ????????????? ?????? ?????????? ?
  ????????/????????? ??? ????????
• ???????? ?????? ?????????????? ??????
  ??????????? ?? ?????????? ??????????? ??????

42
??????? ????? ????????? RPC
????? ???????
????????? ?????????? ??????
????? ????????? ?????????
43
?????????????? ?????????????? ?????? ?? ???????
44
??????? ?????????????? ????????
45
40 ???????? ?????? ???????
??????
46
?????????? ???????? ?????????? ???????? ??
?????????? ???????? ?? ?????????????

• ??????????? ?????? ???????? ?? 775 ??????? ?
  ??????????? ?????????? ???????? ? ??????? ???????
  ????? ???????????? ???????? ?? ????????????
  ?????? ???????? Lufkin ?????????? ???????????
  ??????. ?????????????? 3,875,000 ??? ???????.
• ??????? ?????? ????? ?????????????? ?? ????????
  35 ????????/?????
• ??????????
• ??????? ? ?????? ????? 1 ???????/?????/??
  ????????
• ??????????? ?????? 1.98 ???. ? ??? (???? ??
  ??????? 25)
• ???????? ??????? 65 ?????????? ?? ????????
• ???????? 604,000 ????????
• ???????? ???????? ?? 71 (2.8 ????? ? ??????/??
  ????????/? ???)
• ???????? 7.6 ????????? ? ???
• ?????????? ?????????? ??????? ??????????
  ????????? ?????????? ???????? ??????? ??????????
  ??????????? ?????? ? ?????????? ????
  ?????????????? ??????? ????? 10.18 ?????????.

47
??????????? 775 ???????????? ???????? ?????????
???????

• ??????????? ??????? 775 ???????????? ?? 5000 ??
  ?????? 3.875 ?????????
• 10.18 ????????? ??????? ??????? ?? ?????????
  ???????????? ????????? ??????? ???????? ???
  ?????????? ?????????? ??????? .85 ????????
• ??????????? ???? ??????????? ?????? 3.875
  ????????? ?? 4.5 ???????!

48
?????????????? ???????

• ????? (? ????????? ? ???)
• ??????? ??????? ? ???????? GSM
• ??????????? ???????????
• ???????
• ?????????? ?????????, ??????? ????-??????, ????
  ??? ????????
• ????????????????? ???? ?????? ??????????
• ??????????? ??????????? ??????? ????
• ???????? ???????? ???????????? ? ?????????? ?????

49
????????? ????????????? ??????????? ??????????? ?
Scada ??????????????? Lufkin
50
??????? ????????????? ??????

• ?????????? ??? ??????? ????? ??????? ????????
  ????? ????????? ??????? ?? ????? ????????????
  ???????
• 1.) ?????????? ??????
• 2.) ?????????? ???????????????? ??????
• -????????????? ???????????? ????????????
  ?????????? ????????? SAM ????? ?????????? ??????
  !!!!

51
(No Transcript)