Title: Strategic Perspective to Fleet
1Strategic Perspective to Fleets Total Cost of
Ownership
2Most Organizations Struggle to Stay Competitive
- While a few seem to find ways to become truly
exceptional!
3The DIFFERENCE?
- Becoming Principle Focused
- Correct Principles!
- Traditional wisdom is frequently based on
- Incorrect or outdated principles
- Only one principle at a time
4Becoming PRINCIPLES Driven
OPERATIONALEXCELLENCECulture
5Example
- If its not broke, dont fix it.
- Traditional common sense, that doesnt make any
sense at all
6Shigeo Shingo
7Shigeo Shingo
WHY
HOW
IF ITS NOT BROKE, BREAK IT CHALLENGING THE
STATUS QUO PRINCIPLE FOCUSED
8Cost Management/Control
- How is it that so many organizations focused on
lower costs, never achieve greatness (or real
significant cost reduction, for that matter)?
9Cost Management/Control
- Narrow focus?
- Wrong focus?
10What is the Correct Principle?
- Accelerate the FLOW of VALUE
- And its converse Identify and Eliminate Waste
11Focus on Flow of Value
- What is value?
- What is waste?
- What is flow?
- Flowing Value Principle based Focus!
- Identify and Eliminate Waste
- Everyone can contribute every day
127 Wastes
- Over-Production
- Inventory
- Waiting
- Defects
- Motion
- Transportation
- Over-Processing
13Economies of Flow
- Reduced Lead Time
- Increased reliability and predictability of
results - Reduces Flow Time
- Matches supply to demand and sustains pricing
levels - Improves responsiveness to demand and product
changes - Reduces overall customer inventory
- Reduces customer time to market (or similar)
14Economies of Flow
- Cost
- Quality
- Reduced costs of poor quality inspection,
rework, scrap, etc. - Quality must improve as flow velocity increases
- Less inventory makes defects more obvious
- Productivity
- Decreases work time that is non-value added
- Reduced overhead functions like
- Purchasing
- Planning Control
- All accounting for these
- Reduced inventory control points and complexity
- Decreases needless movement of product
15Economies of Flow
- Cost (cont.)
- Lower capital investment
- Less space
- Smaller equipment less complexity
- Lower inventory costs
- Significantly improved operational equipment
availability - Increased Value
- Less Feedback Delay speeds improvement rate
- Closer positioning improves communication and
feedback - Complex systems improve rapidly
- Clear determination of value added and non-value
added
16Necessary but NOT Sufficient
- The principle - Flowing Value - is absolutely
necessary - There are other principles that are also required
to achieve greatness - The other principles magnify the impact of
Flowing Value
17WHAT ARE THE PRINCIPLES OF OPERATIONAL EXCELLENCE?
18(No Transcript)
1910 Principles
- Nurture humility and respect for the individual.
- All value is created through processes.
- Maintain constancy of purpose.
- Seek perfection.
- See complex systems holistically, dynamically,
and as closed loops. - Seek to understand value from the customers
point of view. - Value can only be created with demand.
- Accelerate the flow of value.
- Embrace Jidoka Separate people from machines
and Stop and Fix - Ingrain scientific methods throughout the
organization. (Everyone is a scientist)
20High Velocity Organizations
- Imbed all of the principles of operational
excellence - Recognize the interdependence of the of the
principles - Nurture a culture of total employee involvement
in rapid continuous improvement - Achieve incredible results consistently
21Principles Apply Everywhere
22ADDITIONAL TOPICS AS TIME PERMITS
23Mental Models
- Traditional Mental Models (Not based on
Principles) - Standard Costing
- Managers/Engineers make all improvements
- Keep moving even if we are going in the wrong
direction - Empowering workers is giving up control
- Cost control systems control costs
24-
- Application of the model like real
transformation is not a sequential,
well-cadenced progression throughout a company.
II. The Shingo Prize Model a. Levels of
Transformation
25T
S
LEADERS MANAGERS EMPLOYEES
PRINCIPLES
T
P
SYSTEMS
S
P
TOOLS
26THE PERFECT SYSTEM
- can not be designed into its work from the
startno brain trust could ever figure out in
advance all the little things that could go wrong.
27COMPLEXSYSTEMS