Title: Terry Childs
1DFAs New Milk Protein Concentrate Initiative
- Presented by Fonterra (USA) Inc
- Terry Childs
- Director, Business Development
- On Behalf of DairiConcepts LLP
2- Who is DAIRICONCEPTS?
- Why we were Created?
- Introduction to Portales, NM
- Applications for MPC
- Membrane uses / Restriction on Dairy
- A Review of Import and Export data
3FONTERRA
Annual Sales US 5.2 BILLION
4Annual Sales US 6.7 BILLION
5DFA 6.7 BILLION
FONTERRA 5.2 BILLION
Food Ingredients Division NZMP Key
Ingredients
EQUALS
6Leverage the strengths of two powerful, global
dairy organizations
- DFA brings high quality milk supply and Fonterra
brings protein technology and expertise. - Allows a focused business approach to meeting our
customers requirements. - World-class technical support, global reach,
local touch. - Latest cheese flavor technology is available.
- Spray-drying expertise and on-going development
capabilities. - Dedicated team of highly motivated and focused
professionals.
7Bruce, WI
Bruce, WI
Winsted, MN
GVC
Pollock, SD
Hummelstown, PA
Eldorado Springs, MO
Springfield, MO (Corporate Office Canning Line)
Portales, NM
8 MPC Dairy Blends NFDM
Cream
9- Milk Processing Plant at Portales, New Mexico
Portales
10Portales New Mexico Milk Production
- Portales milk supply comes from 100 mile radius
Plant process 5 million pounds/ day - NM farm size average 2933 acres
- Average dairy herd size 536 cows
- Average Pounds produced per year per cow
- 20,750 lbs of milk per year
11WET PROCESS
12DRY PROCESS
13NFDM
NFDM
separator
pasteurizer
MPC
evaporator
ultra filtration
drier
filtermat
spray
existing
new
packing
14Milk Protein Concentrate
- Able to produce a range of protein contents.
- Current focus, 70 protein.
- Drivers Depend on application either
functionality/nutrition. - Bland flavor, highly soluble milk proteins.
15Milk Protein Concentrate
- Applications
- Used in all applications where low lactose and
clean flavor profiles are important - e.g.
- Nutritional Formulas
- Processed Cheese
- Cultured Products
- Cream Cheese
- Convenience Foods
16High protein MPCs are preferred ingredients in
applications
Cheese
Low Lactose
Nutritional Products
MPC
Processed Cheese
Milk
Infant Formula
High Lactose
High Whey protein
High Casein protein
17Processed Cheese
- MPC Offers manufacturers
- Less issues with flavor profile and level of
intact protein. - Ability to standardize the proteinfat ratio of
the formulation ensuring consistent end product. - Significant handling and processing advantages.
18Milk Protein Concentrate Facts and Myths
19Milk Protein Concentrate
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- Ultrafiltered Product made from Fresh milk
- Anything else is a blend or formulated ingredient
and should be labeled accordingly - Dry Blend of Casein and Whey Proteins
20Ultrafiltration
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- Is a membrane separation technology that has been
used by the food industry for more than 30 years - The dairy industry has led the field 30 years ago
but where are we now?
21Food Industry using Membrane Technology
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- Water purification
- Wine and beer filtering
- Fruit and vegetable juice processing
- Egg product processing
- Functional soy protein isolates
- The rest of the food industry has embraced this
technology and has reaped the benefits in quality
and cost.
22Missed opportunity?
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- Are we allowing ourselves to be blinded by our
focus on import restrictions and industry
regulations so as not to see the value of and
opportunity for membrane technology in the Dairy
Industry?
23Impact of Regulations
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- On-farm Membrane Processing, or is it?
Reference California Department of Food and
Agriculture
24On-Farm Membrane Processing
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- Milk is not pasteurized, but simply
concentrated for transport to the processor. - The membrane concentrated raw milk is allowed
to be used in cheese, yogurt, ice cream and other
dairy products. - Its a great idea, but why the limitations?
25Perspective What is milk? What are milk
products?
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Water Protein casein whey Fat Lactose
Minerals
Separate and Concentrate
Products
26Perspective What is milk? What are milk
products?
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MPC
Cheese
Protein casein Fat Some Minerals Residual
Lactose
Protein casein whey Fat Some
Minerals Residual Lactose
Lactose Some minerals
Protein whey Lactose Some minerals
27Perspective What is milk? What are milk
products?
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Cheese WPC Salts
MPC Milk Fat EMC Salts
Prepared Cheese Product
Protein casein whey Fat Some
Minerals Residual lactose
28Lets talk about Dairy Trade
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29Lets put it in terms of protein
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Net Trade Imports - Exports
30Net Trade Protein Basis
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- For milk and protein products (Chapter 4
Harmonized Tariff Schedule), US is a net
exporter. - For whey products (Chapter 4 35Harmonized
Tariff Schedule), US is a
net exporter. - For casein and caseinate (Chapter 35 Harmonized
Tariff Schedule), US is a net importer.
31Net Trade and MPC
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- Yes, the US is a net importer of casein and
caseinate. - But casein and caseinate imports have been static
for more than 6 years - Casein is old separation technology.
- The future opportunities are for membrane
technology UF concentrates and UF powder (Milk
Protein Concentrate) - Portales is positioned to capture this MPC growth