A General Breakdown of the Die Casting Process

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Which Metals Work Best for Die Casting in Metal
Fabrication Services Singapore?
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• As of 2018, the worldwide aluminum die-casting
  market size was valued at USD 24.91 billion. it
  had been then projected that the industry will
  experience a ten .1 Compound Annual rate of
  growth from 2019 to 2025.
• The reason for this rate of growth is that die
  casting is becoming one among the foremost relied
  upon manufacturing methods. Die casting is
  employed within the production of a good range of
  products which will be found in only about any
  industry or vertical you'll consider.

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• Of course, like with other Metal Fabrication
  Company Singapore processes, die cast products
  will only be nearly as good because the metals
  getting used in their production.
• The source metals will impact the general
  quality, durability, and aesthetic appearance of
  the finished product. As such, this blog will
  explore the varied metals involved within the die
  casting process.
• Before stepping into the foremost ideal metals
  for die casting, lets first talk a touch about
  the die casting process.

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What is Die Casting?

• Die casting may be a Metal Fabrication Singapore
  process that involves forcing molten metal under
  high into reusable metal dies.
• Die casting allows for the creation of metal
  parts with accurate dimensions, sharp definition,
  and smooth or textured surfaces.

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A General Breakdown of the Die Casting Process

• Die casting is one among the foremost popular
  Steel Fabrication Singapore methods thanks to its
  simplicity, speed, and stability. Heres a
  step-by-step check out the die casting process
• A steel mold must be made into two (or more)
  sections to permit for the removal of castings.
• This mold can produce thousands of castings
  quickly in succession.
• After being securely mounted into the machine,
  the sections are arranged with one stationary
  section (fixed die half). At an equivalent time,
  the opposite section can move (injector die
  half).

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A General Breakdown of the Die Casting Process

• These two halves are clamped together by the
  machine thus, beginning the casting cycle.
• The die cavity is injected with a molten metal,
  which then rapidly solidifies.
• Once the die halves are pulled apart, the casting
  is ejected.
• Dies are often designed to be simple or complex,
  can possess moveable slides, cores, or other
  sections, counting on the castings complexity.

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The Two Main Die Casting Processes

• Hot Chamber Die Casting
• Hot-chamber die casting is simply like other
  sorts of casting therein molten metal is forced
  through the cavity of a pre-shaped mold using
  pressure. However, the difference with this
  method is that the metal is heated inside the
  casting machine instead of a separate machine or
  furnace.
• Aluminum
• Hot chamber die casting is employed for the
  subsequent metals
• Zinc
• Magnesium alloys
• Other metals with low melting points
• Hot chamber machines work for alloys that dont
  erode metal pots, cylinders, and plungers.

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Cold Chamber Die Casting

• Contrary to what the name may lead you to
  believe, cold chamber die casting doesnt
  actually involve cold metals. This process
  involves heating metal during a separate furnace
  then transferring the newly molten metal into the
  casting machine.
• A cold chamber machine is useful for metals with
  high melting points (e.g., aluminum).
• This process liquefies metal, then ladles it into
  a chilly chamber.
• In the cold chamber, a plunger operated by
  hydraulics pushes the metal into the die.