Kein Folientitel

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Asahi America, Inc
High Purity Systems
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High Purity Systems

• Purad PVDF
• PolyPure Natural Polypropylene
• Halar E-CTFE

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• Located in Bad Hall, Austria
• Operations in Thailand, United States and Germany
• Manufacturer of Pipe, Fittings, Sheets, Liners
• Serve Semiconductor, Industrial and Chemical
  Markets

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• U.S. Based Operation of A.O.C.
• Agent of Agru in the U.S.
• Supplier of thermoplastic fluid handling systems
• Pipe, Fitting and Valves
• Flow meters
• Manufacturer
• Pipe, Double Containment Systems, Meters
• Actuation, etc.

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• Purad PVDF System
• Supply Range
• Production
• Purity Physical Properties
• System Design
• Vortex System
• PolyPure System
• PFA Tubing System
• System Assembly
• IR Fusion
• HPF Fusion

Agenda
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The Purad System

• Engineering and Design
• Purity
• Reliability and Installation
• Service

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Engineering and Design

• Superior High Purity Components
• Unmatched Weld Quality
• Uniform Resin (color) across pipe, valve and
  fittings.
• Elimination of Dead Legs
• Specialty Fittings
• Thorough Documentation

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Product Offering
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Engineering and Design

• AGRU/Austria
• Pipe, Fittings and Valves.
• Asahi/America
• Fabrication / Specialty Fittings
• Actuation of Valves
• Flow Meters
• Training/Welding Equipment,
• Technical Support

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Purad Supply Range

• PVDF Pipe and Fittings - Butt/IR Fusion
• 1/2 - 2-1/2 230 psi
• 3 - 12 150 psi
• 3 - 9 230 psi option
• Fittings
• molded 1/2 - 12
• New 10 230 psi pipe and fittings

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Diaphragm Valves

• 1/2 - 4
• Teflon Diaphragm
• Locking Handle
• 150 PSI rated
• Manual or Pneumatic
• Position Indicator
• 3 4 available -butt or flanged

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Zero Dead Leg Valve The T-Valve

• Unique Angle Body Design
• Smallest Dead Leg
• High Cv Value
• Full 150 PSI Rated
• 35 Different Configurations
• Same Centerline Height on branch as Mainline
• EXACT Match to pipe, valves fittings.

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Zero Dead Leg Fittings
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Restraint Fittings Single Wall "Dogbone"
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Sample Valve
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Production Methods
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Pipe Extrusion

• Pipe Extruded in Class 1000 Cleanroom
• Hastalloy C Extruder
• Packaging in Class 100 Conditions
• On-Line Stress Relieving

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Production
Fitting Valve Production
Pipe Production

• Produced in Class 100 Clean room
• Dedicated Extrusion Equipment

• Class 100 Clean Room Molded
• Rinsed in 6 basin Automated Wash System.
• TOC lt 10 ppb
• R gt 18 m ohm
• T gt 70 C

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Pipe Extrusion
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Fitting Production

• Class 100 Cleanroom Production
• Secondary Machining
• 6 Basin Cleaning Process -automated
• Nitrogen Drying
• Class 100 Cleanroom Assembly and Final Packaging

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Fitting and Valve Production
Molding
Secondary Machining
Inspection
DI Rinse System
UPW Plant
Final Packaging
.... class 100
.... class 100,000
.... grey zone
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Molding Process
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Valve Test and Assembly
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Rinse System
DI Plant
T 70 C 18 m? TOC lt10ppb
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Rinse System
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Packaging
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Packaging
Pipe
Fitting and Valves

• Individually Double Bagged PE/Nylon Bag
• Purged with N2
• Valves individually boxed

• PE Bag over end
• Capped
• Heat Sealed PE Bag
• Hard PE Tube

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Packaging
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Purity
Physical Properties
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Surface Finish
Pipe and Fittings Ra 7.8 u (0.20 um) 1/2 -
3 Ra 13.80 u (0.35um) 4 - 5-1/2 Ra 19.70
u (0.50um) 6 - 12
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Resin

• Pipes 1010/0001
• MFI 4 - 7 g/10min
• Fittings (2-1/2 - 12) 1008/0001
• MFI 22-27 g/10min
• Fittings (1/2 - 2) 1009/0001
• MFI 12-16 g/10min

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Static Leachout Testing
actual values below detection limit of
analysing equipment
MeissnerWurst / Germany 1997
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Static Leachout Continued...
Description Unit
Test temperature 20C (68F)
PVDF PVDF ECTFE PP-R PP-H PP-
HPF- natu- system
ral
actual values below detection limit of
analysing equipment
MeissnerWurst / Germany 1997
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Continued...
actual values below detection limit of
analysing equipment
MeissnerWurst / Germany 1997
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Butt-Fusion Weld Comparisons

Tensile Strength
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Service

• On-Site Training
• Trainer Programs
• Clean Room Pre-Fabrication
• AutoCAD Drawings
• AutoCAD Program -now available
• Engineering Assistance/Review
• Specification Supply and Review
• Local Distribution

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Clean room Fabrication
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Purad -Pure Advantages

• One Supplier for all components
• All Cleanroom Production
• High Purity Resin, One resin manufacturer
• Higher Mechanical Strength
• Quality Control
• Broadest Product Range
• Outstanding Packaging
• Design Software
• Technical Support
• Prefabrication Ability
• Field Support, On-Site Training

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Universal Vortex Meter
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How it Works
Sensor Tube
Flow Direction
Bluff Body
Vortices (eddies)
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The Universal Difference

• 100 Plastic
• No Moving Parts
• Clean Operating Design
• Accurate within 1 Based on Full Scale
• Repeatable to 1/4
• Homogeneous with Pipe System

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Universal Configurations
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FloSonex Vortex Meters
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PolyPure
Natural Polypropylene Piping System
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System Design

• Material
• Production
• Supply Range

PolyPure
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Material
PolyPure
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Resin
Random Copolymer Natural -no pigment or additives
PolyPure
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Production
PolyPure
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Production
Pipe Production
Fitting production
Valve production

• Manufactured on dedicated molding equipment
• Single Packed in a PE bag

• Manufactured on dedicated molding equipment
• Single Packed in a PE bag

• Manufactured on dedicated extrusion equipment
• Continuously purged with pure air
• Packaging
• Pipe ends are capped with PE Caps
• Pipes are sealed in a full length PE bag

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Product Offering
PolyPure
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Product Offering
- Pipe 1/2 - 4 - Fittings 1/2 - 4 -
Diaphragm valves 1/2 - 4 - Ball Valves 1/2 -
2 - Vortex Meters - Specialty Fittings -
Hangers - Butt Fusion and IR Welding
equipment.
PolyPure
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Special Fittings
PolyPure
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Sanitary Connection
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Ball Valves
1/2 - 2 Ball Valves
1/4 PVDF Sample Valve
PolyPure
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Diaphragm Valves
1/2 - 4 Manual Butt Fusion Ends
Pneumatic Actuation
Flanged in 3 4
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PolyPure
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Providing a Unique Combination of Tube Fittings,
Valves and System Components
simply better!
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Series 1D - Flare Fittings
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Series 1D

• Flexible Tubing PFA
• Semiconductor Standard
• Materials PPn, PVDF, PFA
• Sizes 1/4, 3/8, 1/2 3/4
• Fittings Union, Bulk, Elbow, Tee, Threads
• Requires Flaring Tool

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Series 1D

• 450 HP PFA Resin
• Clean room Produced
• UPW Rinsed
• Double bagged

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Series 4 - Flow meters

• Huge Selection
• Molded, Low Cost Components
• Variety
• 4L Gas/Water, 15 psi max, with valve, 40lph
• 4K Same as 4L, Special Glass Tube
• 4M Low Cost, 15psi, no valve, panel mount.
• 4L 90 psi with valve, 400 lph
• 4R Inline, 90 psi, with valve
• 4P Same as 4R, Special Glass Tube

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Flow meters

• Materials PP, PPn, PVDF, PFA, PTFE
• Glass Duran
• Floats Glass, 316SS, PVDF, PTFE
• Sizes 1/8 - 1/2 OD
• Gauge Any on request
• Accuracy 5 to 10
• Optical Sensor options

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Series 5 - Valves

• Styles Shut-off, Control, Metering
• Shut off Globe Style On/Off only
• 1/4, 3/8 and 1/2
• Molded PP, PVDF
• Machined PP, PVDF, PTFE
• Advantage to Machine style is easier mounting

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Valves

• Control
• Limited regulation
• 1/4 and 1/2
• Needle Style Valve

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Valves

• Metering Valves
• PP, PVDF, PTFE, PFA
• Fine needle Valve
• Range
• Size Water Gas
• 1/4 1-30lph 3-150lph
• 1/4 10-100lph 40-675lph
• 1/4 10-200lph 80-1150lph
• 1/2 50-500lph 500-3000lph

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Valves

• Actuation in 1/4 and 1/2 is Available
• Other Styles Include
• 5L Molded Needle Valve, Angled or straight,
  metering style, no actuation, 1/8, 1/4, 1/2
• 5R Check Valve 1/4 and 1/2 with Hastalloy
  Spring, and without spring
• 5D Pressure relief and Pressure regulating, PVDF,
  PP, PTFE, 1/4 only
• Diaphragm Style Valve PP, PVDF, 1/4 Manual and
  pneumatic

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Series 6 - Ball Valves

• Molded PP, PVDF, PPn, PFA
• Machined PEEK, PTFE
• Up to 5 ports
• 1/4 turn actuation
• PTFE Seat, Any Seal
• Many Ball arrangements
• Sizes 1/4 and 1/2

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