e-Kanban

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e-Kanban ????????? ??????????????? ?????????
?????????????? ??? ?????????????? ??. ?????
????? ??????????????????????? ????????????
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???????????????????????

• ???????????????????????????????????? (WIP)
• 2. ????????????????????????????????????????

????????????????????????????????????
1,500,000 ???
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?????????????????????????????????? AGV
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?????????????????????????????????????????
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?????????????????????????????? AGV
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?????????????????????????? AGV
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ISDN (Integrated Service Digital Network) ???
????????????????? ???????????????????
???????? ?????? ?????? ??????????????
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www.gembasolutions.co.uk/Kanban.htm
                                                                                                                  
"Operator Request Parts to indicate to store that more parts are need"     "A stores indication is provided, The sequence requires the stores to acknowledge the request. The request is timed for future analysis of the process" "When the Stores acknowledge the request the operator is provided with a visual feedback that the parts are being delivered. Once they are delivered a final acceptance will be required to complete the electronic kanban call"
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Part Transportation System by eKanbang
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???????? 1 ?????????????????????????????????????
?????? (????????????)
???????? ??????????? ????? ???? ????????? (??????/????) ????????????? ??????????????? (????) ???????????????????? (??.) ????????????? ?????????????? (????) ????????????????????? (????) WIP ?????? (????)
1 10000332 20002644 20002645 11 12 25.47 43 43 3,408 2,143 4,243 2,100 4,200 1093 2143
4 20002816 8972368370 11 6.75 0 4,098 900 900 450
5 10000317 20004993 20004992 20002816 11 11 11 44.33 66 66 166 5,718 716 716 1,366 650 650 1,200 391 391 766
6 10000321 20002643 11 27.78 146 6,388 1,146 1,000 646
7 10005507 20002712 20006829 20006835 11 11 11 90 83 83 83 6,738 483 483 483 400 400 400 283 283 283
8 10000376 20004996 20004995 20002681 11 11 11 65.8 7 7 7 7,408 122 122 122 115 115 115 64.5 64.5 64.5
9 10000377 20004998 20004997 20002682 11 11 11 65.8 7 7 7 8,588 122 122 122 115 115 115 64.5 64.5 64.5
???????? ???????? 2,3 ????????????????? 4
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???????????????? (????)
(????????????)/(?????????)
???????????? (??????)
?????????????????????????? (30 ??????)

?????????????????? (3,600x60x??????? / 25,000)

???????????????????????? (30 ??????)
???????????????
(166.5 ??????)
??????????????? (??????)
??????????????????????????????????????????????????
??????

???????? (115.56 ????) x ????????????? AGV
(25 ??./???????)
166.5 ??????
??????????????? (??????) 0 ?????????? AGV
???????????????????
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???????? 3 ???????????????????????????????????
WIP ??????
???????? ??????????? ????? ???? ????????? (??????/????) ???????????? (??????) ???????????????? (????) ?????????????? ?????? (??.) ????????????? ????????????????????? (????) ????????????????????? (????) WIP ?????? (????)
1 10000332 20002644 20002645 11 12 25.47 255.9 255.9 10 20 3,408 0 0 500 1,000 250 500
4 20002816 8972368370 11 6.75 261.9 39 4,098 0 800 400
5 10000317 20004993 20004992 20002816 11 11 11 44.33 275.9 275.9 275.9 7 7 7 5,718 0 0 0 600 600 600 300 300 300
6 10000321 20002643 11 27.78 281.7 11 6,388 0 900 450
7 10005507 20002712 20006829 20006835 11 11 11 90 284.7 284.7 284.7 4 4 4 6,738 0 0 0 200 200 200 100 100 100
8 10000376 20004996 20004995 20002681 11 11 11 65.8 290.5 290.5 290.5 5 5 5 7,408 0 0 0 125 125 125 62.5 62.5 62.5
9 10000377 20004998 20004997 20002682 11 11 11 65.8 300.7 300.7 300.7 5 5 5 8,588 0 0 0 125 125 125 62.5 62.5 62.5
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???????? 4 ???????????????????????????????????
???????? ??????? ????????? (??????/????) ????????????? ???????? (????) ??????????????????? (????)
1 10000332 25.47 500 213
4 20002816 6.75 800 90
5 10000317 44.33 600 444
6 10000321 27.78 900 417
7 10005507 90 200 300
8 10000376 65.8 125 137
9 10000377 65.8 125 137
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????? WIP ?????? (????) (???????????????????
?? ??????????????????????????????????)/2
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???????? 5 ???????????????????????????????????????
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Hardware Automated Guided Vehicle (AGV) 1. AGV Control Unit 2. AGV Main Structure Stepping Motor Dc Bushless Motor 3. AGV Sensor (Long Rang Wide Area Photo Electric) 4. Signal Horn Lamp 5. LEOCH Battery DJW1265(12v 65Ahx2) 6. Automatic Battery Charger TT-2430 MAGNET TAPE 1. MACOME MGL-50-25 MAGNET TAPE (25m.) 2. MACOME MGR-600L-B MAGNET TAPE(R600mm.) 2 2 2 2 4 2 6 30 150,000 95,000 12,800 4,500 4,400 9,200 15,500 1,300 300,000 190,000 25,600 9,000 17,600 18,400 93,000 39,000
Hardware Total Hardware 692,600
Software Part Order Control System 1. Station Part Order Unit 2. Part Order Program 3. Wireless Auto Transfers Data Unit 12 1 2 12,500 7,500 50,000 150,000 7,500 100,000
Software Total Software 257,500
?????????? ???????????????????????????????????????????????? 1 220,000 220,000
????????????????????? ????????????????????? 1,170,100
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???????? 6 ?????????????????????????? AGV ??????
????? ?????? ???? (???/?????) ????????????????????
1 2 3 4 5 ??? ??? 3 ??? ????????? 2 ???? ?????????????????? ????????????????? ? 200 5,000 8,800 600 5,000 6 ?????/????? 2 ??/????? 2 ??/????? 6 ?????/????? 1 ??/?????
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???????? 7 ?????????????????????????????????????
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?????? ??????? ???????????? (???/???/??) ???????????? (???/???????/??) ???????????? (???????????) ???????????? (???/??)
???????????? AGV ???????????? AGV 3 2 191 191 23.875 23.875 14,038.5 9,359.0 168,462 112,308
???????? 1 - - 4,679.5 56,154
???????? 8
?????????????????????????????????????????????????
?????? ???????????? (????/???) ???????????? (???/???????/??) ???????????? (???????????) ???????????? (???/??)
???????????? AGV ???????????? AGV 450 54 23.875 23.875 4,679.5 561.5 56,154 6,738

1 ???????????????? 24.5 ??? ??? 1
?????????????? 7.5 ??????? ????????? AGV
??????????????????????????????????????????????????
???????
???????????????????
56,154 6,738 62,892 ???/??
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???????? 9 ?????????????????????
????? ???????????????????? (???/??) ???????????????????? (???/??) ???????????????? (???/??) ???????????????????? (???)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 62,892 69,181 76,099 83,709 92,080 101,288 111,416 122,557 134,812 148,293 163,122 179,434 197,377 217,115 238,827 13,200 40,800 14,520 44,880 15,972 49,368 17,569 54,305 19,325 59,735 21,258 65,709 23,384 72,280 25,722 49,692 23,381 61,579 38,829 76,108 51,920 93,847 68,252 115,487 88,558 141,864 113,725 173,993 144,835 213,105 49,692 73,073 134,652 173,481 249,589 301,509 395,356 463,608 579,095 667,653 809,517 923,242 1,097,235 1,242,070 1,455,175
???????????????????????????????????????????
10 ????? ???????????????????????????????
???????????? 5 ?????
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???????? 10 ??????????? WIP ???????????????????
AGV
???????? ??????????? ????? ???? ????????? (??????/????) WIP ???????????? AGV (????) WIP ???????????? AGV (????) ???????????????? WIP ???????????????????????????? AGV
1 10000332 20002644 20002645 11 12 25.47 1,093 2,143 250 500 77.13 76.67
4 20002816 8972368370 11 6.75 450 400 11.11
5 10000317 20004993 20004992 20002816 11 11 11 44.33 391 391 766 300 300 300 23.27 23.27 60.84
6 10000321 20002643 11 27.78 646 450 30.34
7 10005507 20002712 20006829 20006835 11 11 11 90 283 283 283 100 100 100 64.66 64.66 64.66
8 10000376 20004996 20004995 20002681 11 11 11 65.8 64.5 64.5 64.5 62.5 62.5 62.5 3.10 3.10 3.10
9 10000377 20004998 20004997 20002682 11 11 11 65.8 64.5 64.5 64.5 62.5 62.5 62.5 3.10 3.10 3.10
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??????????????????? AGV ????????????????
1. ???????????????????????????????????????????????
???? ????????????????????????? e-kanban
2. ????????????? e-kanban ????????????????????????
???????? ??????????????????????????????????
?? 3. ??????????????????????????????????????????
?????? AGV 4. ?? AGV ???????????????????????????
? 5. ????????????????????????????????????????
(box) ????? ????????????????????? 6.
???????????????????????????
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????
1. ??????????????????????????????? (WIP) ????
?????? 3.1 77.13 ????????????????????????????
AGV 2. ??????????????????????????????????????????
??? ?? WIP ????????????? ??????????????????????
?????? 1 ?? 3. ???????????????????????????, ??
AGV ????? 2 ??? ???????????? 1,170,100
??? 4. ?????????????? 13 ?? 6.04 ????? 5.
??????????????????????????? 2.24
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www.egeminusa.com/pages/AGV_movies_videos.html
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www.volk.de/agv-mgv/agv-mgv.html
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