Forside

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Forside
New
Pilot 200 Range
Pilot AC/DC
Pilot HP
Pilot E
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Pilot E
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LED for machine error
Overheating of Pilot 200 E The LED is alight if
welding has been interrupted due to overheating
of the machine. The machine will automatically
resume welding after a short cooling period.
Error indication Pilot 200 AC/DC The LED is
alight in case of overvoltage or undervoltage and
will remain on until the error has been
eliminated.
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Welding current
Setting of welding current on Pilots 200 HP and
AC/DC The welding current is set on the control
knob unless remote control has been chosen. The
set welding current is displayed during welding.
The control knob is also used for other
settings and super user settings (see Ignition
method). In pulse welding the HP model will
automatically switch between display of pulse
current and base current (at regular intervals).
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Welding current
Setting of welding current Pilot 200 E Welding
current is set on the control knob between 5 and
200A.
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Welding voltage
Welding voltage The LED is alight for safety
reasons, when there is voltage on the electrode
or the TIG torch.
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Display of amperage or voltage
This control knob is used for choosing between
display of amperage (A) or voltage (V). Display
of voltage is used if e.g. strict procedures are
to be observed.
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Choice of welding processPilot 200 HP
Options MMA welding TIG welding (constant
light) TIG pulse welding (flashing light). A
long pressure on the control knob will allow you
to change the gas pre-flow. Press again for
acceptance.
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Choice of welding processPilot 200 AC/DC
Options MMA welding TIG welding
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Torch trigger function Pilot 200 HP
Two-stroke Welding is started by pressing down
the torch trigger and finished by releasing the
trigger again. The machine can be reactivated
during slope-down and gas post-flow. If the LED
is off two-stroke.
Four-stroke Welding is started by pressing down
the torch trigger, and releasing it again, and
finished by reactivating the trigger. Then the
slope-down phase begins. If the LED is on
four-stroke.
A long pressure on the control knob will allow
you to change the gas post-flow. Press again for
acceptance.
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Torch trigger functionPilot 200 AC/DC
Two-stroke Welding is started by pressing down
the torch trigger and finished by releasing the
trigger. The machine can be reactivated during
slope-down and gas post-flow.
Four-stroke Welding is started by pressing down
the torch trigger, and releasing it again, and
finished by reactivating the trigger. Then the
slope-down phase begins.
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Ignition methodPilot 200 HP
In TIG welding it is possible to choose between
two different ignition methods HF
ignition No-touch ignition the Tungsten
electrode does not touch the workpiece but
ignites by means of a high frequency spark (HF)
when the torch trigger is activated. If the LED
is on HF ignition. LIFTIG ignition The
Tungsten electrode must touch the workpiece in
order to establish the arc. The torch trigger is
activated, the Tungsten electrode is lifted off
the workpiece, and the arc is established.
LIFTIG? ignition is on if the LED is off. Super
user settings! A long pressure on the Ignition
method knob, until text is displayed, will allow
you to adjust super user settings.
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Super user settingsPilot 200 HP
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Ignition methodPilot 200 AC/DC
In TIG welding it is possible to choose between
two different ignition methods HF
ignition No-touch ignition the Tungsten
electrode does not touch the workpiece but
ignites by means of a high frequency spark (HF)
when the torch trigger is activated. If the LED
is on HF ignition. LIFTIG ignition The
Tungsten electrode must touch the workpiece in
order to establish the arc. The torch trigger is
activated, the Tungsten electrode is lifted off
the workpiece, and the arc is established.
LIFTIG? ignition is on if the LED is off.
Super user settings Settings are adjusted by
pressing the Ignition method knob, until text
is displayed.
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Super user settingsPilot 200 AC/DC
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Arc-power
Arc-power for MMA welding Arc-power stabilizes
the arc during MMA welding. Arc-power briefly and
automatically increases the welding current in
the case of unintended short-circuits to the
workpiece. Arc-power is unadjustable, dynamic
and optimized to common types of electrodes. It
adjusts itself to the current level.
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Hotstart
Hotstart function An auxiliary function for
trouble-free ignition even with types of
electrodes, which are difficult to ignite or
weld. Extra energy is supplied to the electrode
at the moment of ignition, which facilitates
ignition and minimizes the risk of welding
errors. The hotstart value can be set between
0 and 30 of the set welding current. The
function is active for approx. 1 sec.
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Pulse settingPilot 200 HP

• Pulse frequency
• Adjustable from 0.2 to 50 Hz
• Pulse time
• Adjustable from 20 to 80 of base current time
• Base current
• Adjustable in of the chosen pulse current from
  20 to 100

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Choice of pulse and AC

• TIG DC
• no light in LEDs
• TIG DC with pulse
• light in green LED
• TIG AC
• light in orange LED
• TIG AC with pulse
• light in orange and green LED
• In pulse welding a long pressure on the knob will
  allow you to adjust the base current ().

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Gas pre-flow
Gas pre-flow The period of time from beginning
of gas flow until establishment of HF-ignition,
or the period of time from activating the torch
trigger to lifting it off the workpiece when
LIFTIG is used. Gas pre-flow is used for
facilitating ignition, for flushing the torch
and for protecting the ignition point during
establishment of the arc. Time can be set
between 0.1 and 5 secs.
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Start amp
Press briefly the Ignition method key pad to
allow adjustment of the chosen para-meter by
means of the large control knob. Press again
briefly to store the change in the machine. Other
parameters can also be changed by means of the
control knob. Close the function by pressing any
key (except Ignition method).
Start amp The value is set as a percentage of the
welding current and varies between 0 and 100 of
the set welding current (minimum value 3
A). Max. start amp set welding current
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Slope-up
Slope-up When the arc is established, the welding
process enters upon the slope-up phase (slope-up
time), during which the welding current is
increased from start-amp value to the requested
welding current. Time can be set between 0 and 10
secs.
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Pre-heating of Tungsten
Press briefly the Ignition method key pad to
allow adjustment of the chosen para-meter by
means of the large control knob. Press again
briefly to store the change in the machine. Other
parameters can also be changed by means of the
control knob. Close the function by pressing any
key (except Ignition method).
Pre-heating This function is adjustable from 0.1
to 1 sec. and is only active in AC welding.
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Slope-down
Slope-down time When welding is interrupted with
the torch trigger, the welding process enters
upon the slope-down phase (slope-down time),
during which the current is lowered from the set
welding current to stop-amp. Time can set between
0 and 16 secs.
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Stop amp
Press briefly the Ignition method key pad to
allow adjustment of the chosen para-meter by
means of the large control knob. Press again
briefly to store the change in the machine. Other
parameters can also be changed by means of the
control knob. Close the function by pressing any
key (except Ignition method).
Stop amp When the amperage has declined to the
set stop amp, the welding process will enter upon
the gas post-flow phase. Stop Amp is set as a
percentage between 0 and 100 of the set welding
current (min. value 3 A).
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Hotstart time
Press briefly the Ignition method key pad to
allow adjustment of the chosen para-meter by
means of the large control knob. Press again
briefly to store the change in the machine. Other
parameters can also be changed by means of the
control knob. Close the function by pressing any
key (except Ignition method).
Hotstart time MMA hotstart time is adjusted from
0 to 5 secs. Hotstart current is 20.
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Gas post-flowPilot 200 HP
Gas post-flow The time from extinction of the arc
to interruption of the gas supply. Used for
protection of weld pool and Tungsten electrode
and for cooling the torch. Time can be set
between 3 and 25 secs.
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Gas post-flowPilot 200 AC/DC
Gas post-flow The time from extinction of the arc
to interruption of the gas supply. Used for
protection of weld pool and Tungsten electrode
and for cooling the torch. Time can be set
between 3 and 25 secs.
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Pulse frequency
Setting of pulse and AC frequency When only the
orange LED is on (AC welding), AC frequency can
be set between 20 and 250 Hz (standard setting
70 Hz). When the green LED is on (AC and DC
welding), pulse frequency can be set in DC mode
between 0.2 and 50 Hz (standard setting 2.5 Hz).
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Pulse time
Setting of pulse and cleaning time When only
the orange LED is on (AC welding), penetration (
negative polarity) can be set between 40 and 80
compared to time spent on welding on positive
polarity (standard setting 60
penetration). When the green LED is on (pulse
welding), pulse time can be set between 20 and
80 of base current time in both AC and DC
welding (standard setting 40). Pulse setting
is identical for both DC and AC.
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ContentsBriefly and to the point

• Applications
• Configurations
• Marketing material
• Technical data
• Arguments - USP
• Why choose Migatronic?
• Service and maintenance

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Applications If you have an eye for quality ...

• The Pilot 200 range covers both
• MMA, TIG DC and AC for aluminium
• For the industrial sector with heavy demands for
  site welding or for use in the repair shop.
• The Pilot 200 range has been developed for 230 V
  mains voltage and can also be power supplied
  through a power generator.
• The machines master MMA welding with most types
  of electrodes up to 4 mm.
• Portable, reliable, and mobile important
  parameters for choosing the Pilot 200 range.

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ConfigurationsSimple and serviceable

• Always supplied with 3 m welding cable and earth
  cable
• 4 m TIG torch is a standard feature on HP and
  AC/DC versions
• Options use of Dialog torch and remote control
• Pilot AC/DC can be supplied with gas cylinder
  trolley

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Marketing materialPrinted or electronic!

• Migatronic offers a variety of marketing
  materials
• CD-ROM and disc information
• Homepage www.migatronic.dk
• Complete catalogue with full range of products
• Brochures and Welding Bible in several
  languages
• Training compendiums in several languages
• Support via Migatronic customer centre
• Manpower support for special events
• Sales training
• Posters and marketing material for display

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Technical dataGreat and small

• Machine type Pilot 200 E Pilot 200 HP Pilot 200
  AC/DC
• Current range 5 - 200 A 3 - 200 A 3 - 180 A
• Mains voltage 1 x 230 V 1 x 230 V 1 x 230 V
• Duty cycle 30 200 A 200 A
• Duty cycle 50 180 A
• Duty cycle 60 170 A 170 A 160 A
• Duty cycle 100 150 A 150 A 140 A
• Open circuit vol.Uo 70 V 70 V 60 V
• IP class IP 23 IP 23 IP 23
• Weight 6.1 kg 7.7 kg 19 kg

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USP - ArgumentsFacts and data

• The three versions of the single-phase Pilot 200
• E model MMA version. TIG with LIFTIG ignition
• HP model TIG version with HF and LIFTIG
  adjustable pulse
• AC/DC model TIG version for aluminium welding.
  Equipped with adjustable AC balance and pulse
  functions
• HP and AC/DC versions can store own pulse and
  balance parameters
• Knockproof front and back
• Low weight combined with high performance and
  duty cycle
• All types master welding with 4 mm electrodes
• All types can be used with power generators as
  power supply
• Third generation of IGBT inverter technology
• 3 m earth cable and electrode cable is a standard
  feature
• Connection for remote control
• Low weight from only 6.1 kilograms

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Why choose Migatronic?European superior quality

• One of Europes leading manufacturers within the
  inverter technology
• Subsidiaries and importers throughout Europe
• ISO 9001 certified with more than 450 employees
  in Europe
• Original sales and service network with support
  throughout Europe
• More than 33 years experience of manufacturing
  welding machines
• Knowledge of arc welding processes
• Sales training of dealers and large end users
• Robust and reliable welding machines for
  industrial use
• Large machine flexibility and high resale value
  of used equipment
• References include customers in the automotive
  industry, heavy offshore and shipbuilding industry

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Service and maintenancePrevention rather than
cure

• Several levels of service subscription and
  service agreements
• Full service guarantee on welding machines after
  repair
• Systematic maintenance at fixed intervals
• Application training for customers and
  distributors
• Own service school with training in specific
  machines
• Service vehicles finalizing 95 of all repairs on
  site
• Specialists in environmental and custom-built
  solutions
• Always original spares and a large range of
  exchange products
• Repair of torches and cables as per agreement