Folie 1

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IAM GmbH
Your reliable welding business partner worldwide
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Contents I. UP Welding Powder -gt KJF
210, KJF 231, KJF 610, KJF 620, KJF 915 etc. II.
Welding Wire A Cored wire B Sinter
belt C Flux cored wire D Special
developments E UP Welding Wire KJS 110,
KJS 125, KJS 308L etc. F Solid Wire SG 1, SG
2 SG 3 G TIG Rods Packaging for the
Products F G Imprint
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I. UP Welding Powder

• Since 10 Years we sell our welding powder (UP)
  for joint welding and deposition welding.
• Your advantages
• - Delivery from stock
• - Better quality (demonstrably)
• Labeling according to your wishes
• Better prices than the big companies (ESAB,
  Oerlikon or Lincoln)
• Also we send you, in advance a free offer or free
  samples of our products. Please tell us your
  quanitity, so that we can make a competitive
  offer for you.
• For further questions, do not hesitate to contact
  us.
• We will help you as good as we can.

4
UP-Welding Powder KJF 210 KJF 210 is a Calcium
Silicate-Manganese Silicate agglomerated flux
with excellent slag detachability and smooth weld
bead, suitable for welding on structural steel,
pressure vessels and water supply pipes. Feasible
for welding on a little rusty or oily plates
applicable to twin and multi wire welding and
well suited in high speed welding especially for
spiral water pipe mills. KJF 210 is almost
equivalent to the following fluxes LINCOLN WELD
761 ESAB OK 10.80
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KJF 210 Data Sheet
Technical Specifications
Basicity Index 1.0
Density 1.2 kg/dm³
Re-drying 350 25C / 2hr
Current AC/DC
Packing Bags to 25 kg
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UP-Welding Powder KJF 231 KJF 231 is Calcium
Silicate Alloy (Mo Ni) Agglomerated Flux
suitable for cladding and hardfacing continuous
casting rollers using strip electrodes (430, 420)
so that the combination leaves an alloy deposit
of 1 Mo and 4 Ni with excellent detachability
even in high temperature. KJF 231 is almost
equivalent to the following fluxes ESAB OK 10.07
SOUDO Metall RT 152
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KJF 231 Data Sheet
Standard
DIN 32522
B CS 4 85 1 Ni Mo DCEP
Strip Chemical Analysis () Strip Chemical Analysis () Strip Chemical Analysis () Strip Chemical Analysis () Strip Chemical Analysis () Strip Chemical Analysis () Strip Chemical Analysis ()
Strip C Si Mn Cr Mo Ni
KJ Strip 430 Max. 0.06 Max. 0.40 Max. 0.35 Max. 16 -- Max. 0.15
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UP-Welding Powder KJF 232 KJF 232 is a Calcium
Silicate Agglomerated Flux suitable for cladding
continuous casting and pinch rollers using strip
electrode (420). Excellent detachability even in
high temperature is considered as an
advantage. KJF 232 is almost equivalent to the
following flux SOUDO Metall RT 155
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KJF 232 Data Sheet
Technical Specifications
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UP-Welding Powder KJF 510 KJF 510 is an
Aluminate Rutile agglomerated flux. It has very
good weld bead and easy slag detachability
suitable for thin plates with high speed welding.
It can be used for single and twin wire welding
diameter 1,6 or 2,4 mm, most appropriate for
welding on structural steel, normal tanks, fillet
welds and welding on radar oily rusty
plates. It meets the approval of GL BV
Institutes. KJF 510 is almost equivalent to
the following fluxes Lincoln WELD 782 ESAB OK
10.81
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KJF 510 - Datenblatt
Standard Standard Standard
AWS EN 760 DIN 32522
A5.17 F7AZ EM12 A5.17 F7A0 EH14 S A AR 1 76 AC B AR 1 76 AC
Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis ()
Flux Wire C Si Mn P S
KJF 510 KJS 110 (S1) 0.06 0.09 0.6 0.8 1.0 1.3 Max. 0.03 Max. 0.03
KJF 510 KJS 120 (S2) 0.04 0.06 0.55 0.65 1.0 1.2 Max. 0.03 Max. 0.03
KJF 510 KJS 126 (S4) 0.04 0.06 0.65 0.75 1.5 1.7 Max. 0.03 Max. 0.03
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) El Charpy Impact ISO V (J) Charpy Impact ISO V (J)
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) El R.T. 0C
KJF 510 KJS 110 (S1) 525 - 540 420 - 435 25 - 27 65 - 75 --
KJF 510 KJS 120 (S2) 530 - 550 435 - 455 25 - 27 30 - 40 --
KJF 510 KJS 126 (S4) 550 - 570 440 - 460 24 - 26 55 - 65 30 - 35
Technical Specifications
Basicity Index 0.4
Density 1.25 kg/dm³
Re-drying 350 25C / 2hr
Current AC/DC
Packaging Bags to 25 kg
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UP-Welding Powder KJF 610 KJF 610 is an
Aluminate Agglomerated Flux with excellent slag
detachability even in high temperatures. It has
the ability for twin and tandem welding and
designed for the multi-pass butt welding of mild,
medium and high tensile steels and as well as low
alloyed steels, with impact strength down to
-40C. The flux is preferred due to the low
consumption and resistance to the moisture
absorption leading to low hydrogen content in
weld metal. This flux is especially for welding
high tensile steels, shipbuilding, pressure
vessels, water pipes, structural steel joints and
fine grain steels. It meets the approval of GL
BV Institutes. KJF 610 is almost equivalent to
the follwing fluxes Lincoln P230 ESAB OK 10.71
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KJF 610 Data Sheet
Technical Specifications
Standard Standard Standard
AWS EN 760 DIN 32522
A5.17 F7A4 EM12 A5.17 F7A3 EM12K A5.17 F7P5 EH14 A5.23 F8A2 EA2 A5.23 F8AZ EB2 S A AB 1 68 AC H5 B AB 1 68 AC H5
Basicity Index 1.5
Density 1.3 kg/dm³
Re-Drying 350 25C / 2hr
Current AC/DC
Packaging Bags to 25 kg
Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis ()
Flux Wire C Si Mn Cr Mo
KJF 610 KJS 120 (S2) 0.04 0.07 0.25 0.35 1.40 1.60 --------- -----------
KJF 610 KJS 122 (S2Si) 0.04 0.06 0.30 0.45 1.45 1.65 --------- -----------
KJF 610 KJS 126 (S4) 0.07 0.09 0.30 0.40 1.65 1.80 --------- -----------
KJF 610 KJS 124 (S2Mo) 0.04 0.08 0.35 0.45 1.50 1.60 --------- 0.4 0.5
KJF 610 KJTUBS 310 (S2CrMo1) 0.04 0.07 0.35 0.45 1.50 1.65 1.0 1.2 0.4 0.5
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) El Charpy Impact ISO V (J) Charpy Impact ISO V (J) Charpy Impact ISO V (J) Charpy Impact ISO V (J)
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) El R.T. -30C -40C -50C
KJF 610 KJS 120 (S2) 510 - 540 420 - 440 25 - 27 75 - 90 42 - 48 30-38 ---------
KJF 610 KJS 122 (S2Si) 540 - 560 435 - 460 24 - 26 60 - 70 40 - 50 ---------- ---------
KJF 610 KJS 126 (S4) 510 - 540 480 - 500 23 - 25 ------ -------- 45 - 55 33 - 38
KJF 610 KJS 124 (S2Mo) 540 - 560 440 - 460 24 - 26 55 - 70 35 - 45 ---------- ----------
KJF 610 KJTUBS 310 (S2CrMo1) 560 - 580 470 - 485 23 - 25 70 - 90 -------- ---------- ----------
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UP-Welding Powder KJF 611 KJF 611 is an
Aluminate Basic Agglomerated Flux with an
excellent detachability even in high temperature
suitable for two wire and tandem welding highly
resistant to crack with low consumption and
resistance to moisture absorption leads to the
low hydrogen in weld metal. KJF 611 is almost
equivalent to the following flux Lincoln WELD
860 Oerlikon OP 123
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KJF 611 Data Sheet
Standard Standard Standard
AWS EN 760 DIN 32522
A5.17 F6A2 EM12 A5.17 F7A2 EM12K S A AB 1 57 AC H5 B AB 1 57 AC H5
Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis ()
Flux Wire C Si Mn
KJF 611 KJS 120 (S2) 0.04 0.06 0.20 0.30 1.25 1.35
KJF 611 KJS 122 (S2Si) 0.04 0.06 0.25 0.35 1.25 1.35
Technical Specifications
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) El Charpy Impact ISO V (J) Charpy Impact ISO V (J)
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) El R.T. -30C
KJF 611 KJS 120 (S2) 520 - 540 410 430 24 - 26 50 - 65 42 - 48
KJF 611 KJS 122 (S2Si) 530 - 550 415 440 24 - 27 40 - 60 40 50
Basicity Index 1.2
Density 1.3 kg/dm³
Re-drying 350 25C / 2hr
Current AC/DC
Packaging Bags to 25 kg
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UP-Welding Powder KJF 612 KJF 612 is an
Aluminate Agglomerated Flux with excellent slag
detachability even in high temperatures. Designed
for longitudinal welded pipe lines with multiple
wire systems to X70 grade. Due to the
metallurgical design, the flux does not produce
hard spots in pipe welding applications. The flux
is preferrred due to the low consumption and
resistance to the moisture absorption leading to
low hydrogen content in weld metal. KJF 612 is
almost equivalent to the following
fluxes Lincoln WELD 995N ESAB OK 10.73
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KJF 612 Data Sheet
Standard Standard Standard
AWS EN 760 DIN 32522
A5.17 F7A4 EM12 A5.23 F8A4 EA2 A2 S A AB 1 67 AC H5 B AB 1 67 AC H5
Technical Specifications
Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis ()
Flux Wire C Si Mn Mo
KJF 612 KJS 120 (S2) 0.04 0.06 0.30 0.35 1.35 1.45 --------------
KJF 612 KJS 124 (S2Mo) 0.04 0.06 0.30 0.35 1.40 1.60 0.40 0.50
Basicity Index 1.3
Density 1.25 kg/dm³
Re-Drying 350 25C / 2hr
Current AC/DC
Packing Bags to 25 kg
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) El Charpy Impact ISO V (J) Charpy Impact ISO V (J)
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) El R.T. -40C
KJF 612 KJS 120 (S2) 520 - 540 415 - 440 24 - 26 50 - 70 40 - 50
KJF 612 KJS 124 (S2Mo) 550 - 565 460 - 470 23 - 25 50 - 65 35 - 45
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UP-Welding Powder KJF 613 KJF 613 is an
Aluminate Agglomerated Flux with excellent slag
detachability even in high temperatures. This
flux designed for the multi run butt welding of
mild, medium and high tensile steels with good
impact toughness down to -40C. The flux is
preferred due to the low consumption and
resistance to the moisture absorption leading to
low hydrogen content in weld metal and
homogeneous weld bead without under cut to X80
grade.
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KJF 613 Data Sheet
Standard Standard Standard
AWS EN 760 DIN 32522
A5.17 F7A4 EM12 A5.23 F8A4 EA2 A2 S A AB 1 68 AC H5 B AB 1 68 AC H5
Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis ()
Flux Wire C Si Mn Mo
KJF 613 KJS 120 (S2) 0.04 0.06 0.25 0.30 1.35 1.50 --------------
KJF 613 KJS 124 (S2Mo) 0.04 0.06 0.25 0.30 1.40 1.60 0.40 0.50
Technical Specifications
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) El Charpy Impact ISO V (J) Charpy Impact ISO V (J)
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) El R.T. -40C
KJF 613 KJS 120 (S2) 510 - 530 410 - 435 24 - 26 65 - 80 45 55
KJF 613 KJS 124 (S2Mo) 560 - 575 475 - 490 22 - 24 60 - 75 40 50
Basicity Index 1.4
Density 1.1 kg/dm³
Re-drying 350 25C / 2hr
Current AC/DC
Packing Bags to 25 kg
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UP-Welding Powder KJF 614 KJF 614 is an
Aluminate Agglomerated Flux suitable for thick
longitudinal oil and gas pipes up to X80 grade
especially for sour gas having outstanding
properties in combination with TB content wire in
four wires welding. The flux has excellent slag
detachability even in high temperature with
homogenous weld bead without undercut. KJF 614
is almost equivalent to the following
flux LINCOLN WELD 998N
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KJF 614 Data Sheet
Standard Standard Standard
AWS EN 760 DIN 32522
A5.17 F8A4 EM12 A5.23 F9A2 EA2 A3 S A AB 1 69 AC H5 B AB 1 69 AC H5
Weld Metal Chemical Analysis ( ) Weld Metal Chemical Analysis ( ) Weld Metal Chemical Analysis ( ) Weld Metal Chemical Analysis ( ) Weld Metal Chemical Analysis ( )
Flux Wire C Si Mn Mo
KJF-614 KJS-120 (S2) 0.04 0.06 0.25 0.30 1.80 2.0 --
KJF-614 KJS-124 (S2Mo) 0.04 0.06 0.30 0.35 1.80 2.0 0.40 0.50
Technical Specifications
Basicity Index 1.5
Density 1.25 kg/dm³
Re-drying 350 25C / 2hr
Current AC/DC
Packing Bags to 25 kg
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) El Charpy Impact ISO V (J) Charpy Impact ISO V (J) Charpy Impact ISO V (J)
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) El R.T. - 30C - 40C
KJF-614 KJS-120 (S2) 570-590 470-490 23-25 75-90 60-75 45-65
KJF-614 KJS-124 (S2Mo) 620-635 540-565 20-22 65-80 45-60 35-55
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UP-Welding Powder KJF 620 KJF 620 is an
Aluminate Basic Agglomerated Flux. Having clean
weld bead and easy slag detachability for thin
plates of normal speed both flat and fillet
welding however the slag detachability looks
slightly difficult for thick plates with speed
welding of lower than 40cm/min, thus for thick
plates of more than 20mm KJF 625 is recommended.
KJF 620 flux meets appropriate mechanical
properties and impact strength at 0C and is
suitable for welding on structural steel and
metal construction. KJF 620 is almost equivalent
to the following flux ESAB OK Flux 10.83
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KJF 620 Data Sheet
Standard Standard Standard
AWS EN 760 DIN 32522
A5.17 F7A0 EL12 A5.17 F7A0 EM12 S A AB 1 79 AC B AB 1 79AC
Weld Metal Chemical Analysis ( ) Weld Metal Chemical Analysis ( ) Weld Metal Chemical Analysis ( ) Weld Metal Chemical Analysis ( ) Weld Metal Chemical Analysis ( ) Weld Metal Chemical Analysis ( )
Flux Wire C Si Mn P S
KJF-620 KJS-110 (S1) 0.04 - 0.05 0.20 0.35 1.25 1.45 Max 0.03 Max 0.03
KJF-614 KJS-120 (S2) 0.04 0.05 0.25 0.40 1.5 1.75 Max 0.03 Max 0.03
Technical Specifications
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) El Charpy Impact ISO V (J) Charpy Impact ISO V (J)
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) El 0C -20C
KJF-620 KJS-110 (S1) 510-530 410-430 24-26 60-75 --
KJF-620 KJS-120 (S2) 520-535 420-435 25-27 -- 40-55
Basicity Index 1.25
Density 1.25 kg/dm³
Re-drying 350 25C / 2hr
Current AC/DCEP
Packing Bags to 25 kg
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UP-Welding Powder KJF 910 KJF 910 is a Fluoride
Basic Agglomerated Flux, suitable for welding
high resistance low alloy steels (A516Gr, X70,
E36, A36) shipbuilding, offshore, heat
exchangers, boilers. Having proper mechanical and
metallurgical properteis and it suits multi pass
joints with regular weld bead. It meets the
approval of GL BV Institutes. KJF 910 is
almost equivalent to the following
fluxes LINCOLN WELD 8500 ESAB OK 10.61
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KJF 910 Data Sheet
Standard Standard Standard
AWS EN 760 DIN 32522
A5.17F7A2-EM12 A5.17F7P6-EH14 A5.23F8A2-EA2 S A FB 1 55 AC H5 B FB 1 55 AC H5
Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis () Weld Metal Chemical Analysis ()
Flux Wire C Si Mn Mo
KJF 910 KJS 120 (S2) 0.04 - 0.06 0.2 - 0.3 0.8 - 1.0 --
KJF 910 KJS 126 (S4) 0.06 - 0.08 0.2 - 0.3 1.5 - 1.6 --
KJF 910 KJS 124 (S2Mo) 0.04 - 0.06 0.2 - 0.3 0.85 - 1.05 0.4 - 0.5
Technical Specifications
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) A () Charpy Impact ISO V(J) Charpy Impact ISO V(J) Charpy Impact ISO V(J) Charpy Impact ISO V(J)
Flux Wire U.T.S. (Mpa) Y.S. (Mpa) A () R.T. -30C -50C -60C
KJF 910 KJS 120 (S2) 520 540 415 430 25 27 85 - 95 40 - 55 -- --
KJF 910 KJS 126 (S4) P.W. 510 540 410 435 24 26 -- -- 60 - 70 40 50
KJF 910 KJS 124 (S2Mo) 570 590 480 500 23 25 65 - 85 35 - 50 -- --
Basicity Index 2.5
Density 1.2 kg/dm³
Re-drying 350 25C / 2hr
Current AC/DCEP
Packing Bags to 25 kg
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UP-Welding Powder KJF 915 KJF 915 is a fluoride
basic agglomerated flux, suitable for cladding on
heat resistance, ferritic martensitic stainless
steels. The weld metal is completely neutral and
content of Carbon, Silicium and Manganese, on
multi pass welding is constant. Very low
Hydrogen content in weld metal. Easy slag
detachability even in high temperatures, it can
be also used conveniently in cladding and
surfacing with flux cored wire (FIFO Method)
especially in oscillation welding. KJF 915 is
almost equivalent to the following flux SOUDO
METAL RECORD SR ESAB OK Flux 10.61
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KJF 915 Data Sheet
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UP-Welding Powder KJF 920 KJF 920 is a fluoride
basic agglomerated flux, suitable for surfacing
and cladding especially with flux cored wire
(FIFO method). Appropriate for stringer bid
welding due to ist higher melting point compared
with KJF 915. Ideal for train wheel rebuild and
cladding, as well as welding the medium carbon
high alloy superior hardness steels. Easy slag
detachability even in high temperatures with
smooth and it has an excellent surface finish.
Very low Hydrogen content in weld metal. KJF 920
is almost equivalent to the following
fluxes ESAB OK 10.61 10.62
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KJF 920 Data Sheet
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UP-Welding Powder KJF 921 KJF 921 is a fluoride
basic agglomerated flux with excellent slag
detachability even in high temperatures and can
be used for welding austenitic stainless stell
types 316L, 308L, 347 and very low Hydrogen
content in weld metal. It is also extensively
used in stainless steel butt welding. KJF 921 is
almost equivalent to the following flux ESAB OK
10.93
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KJF 921 Data Sheet
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UP-Welding Powder KJF 933 KJF 933 is a fluoride
basic agglomerated flux suitable for cladding and
surfacing using carbon steel Flux Cored Wire
increasing C and Cr to the welded point to
enhance the hardness leaving weld metal with
appropriate harness without any crack. The flux
has an excellent detachability even in high
temperature with smooth and homogenous weld bead
and low hydrogen content in weld metal.
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KJF 933 Data Sheet
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II. Welding Wire
Since 10 years we sell with our business partners
Corodur Verschleißschutz Thale and Kavosh Joosh
Company various arts of Welding Wire. Our range
of welding wire is the follow Cored Wire, Sinter
Belt, Flux Cored Wire, Welding Wire (UP), Solid
Wire (SG 1 SG 3) and TIG Rods. Also we offer
various special developments (on request). Your
advantages - Delivery from stock - Better
quality (demonstrably) - Labeling according to
your wishes - Better prices than the big
companies (ESAB, Oerlikon or Lincoln) Also we
send you, in advance a free offer of our
products. Please tell us your quanitity, so that
we can make a competitive offer for you. For
further questions, do not hesitate to contact
us. We will help you as good as we can.
35
A Cored wire We manufacture our cored wire as
fold wire with diameters ranging from 1.2 mm to
4.0 mm for the gasless of open-arc welding, MIG
welding and submerged arc welding. Depending on
the type of alloy and welding this welding
process will be offered with slag control as
with metal powder characteristics. Overview of
the various Cored Wires - Cold solidified
austenitic hardfacing alloys - Impact resistant
hardfacing alloys, tool steel alloys - High
abrasion resistant hardfacing alloys -
Nickel-based alloys, cobalt based alloys -
Chromium-nickel alloys for corrosion resistant
claddings - Alloys for cast iron cold welding -
Special alloys with tungsten carbides -
MSG-copper based solder wires Additional we
offer - Rapid and low-cost manufacturing - also
lots of patterns - Development and optimization
of alloys for cladding - Develop proposals for
wear problems - Materials Characterization
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Cored Wire a little overview of our range
Product Name Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Hardness Application
Product Name C Si Mn Cr Ni Mo Co Nb V W So. Hardness Application
Corthal 200 K 0,1 0,4 6 19 8,5 180 200 HB solidified 400 HB Hammers, High-impact, Buffer layers, Rolls, Seemed, Crusher
Corthal 240 K 1 0,4 14 4 0,6 200 230 HB solidified 450 HB Hammers, High-impact, Buffer layers, Rolls, Seemed, Crusher
Corthal 250 K 0,4 0,4 16 14 1,2 0,6 0,2 220 250 HB solidified 500 HB Hammers, High-impact, Buffer layers, Rolls, Seemed, Crusher
Corthal 300 0,1 0,5 1,5 1,5 0,4 280 325 HB Pulleys, Wheels, Waves
Corthal 310 0,12 11,5 2 1 0,2 0,1 43 45 HRC Casting Rolls
Corthal 328 0,08 6 0,7 280 325 HB Block Stick Rollers
Additional Products you will get on request!!!
37

• B. Sinter belt
• As good alternative for Solid Strip Electrodes we
  sell Sinter belt. Our sinter belt have prove in
  the international market since many years. A big
  advantage from our sinter belt are the low
  production costs and the good availability (also
  for a small quantity). The production of the
  sintered tapes are, after the arithmetic
  determination of the target analysis, by mixing
  the different powder components. By means of a
  rolling mill, the Powder mixture is then a green
  tape which is compressed and rolled into a coil.
  Then this raw strip is passed through a sintering
  furnace, in which a reducing atmosphere is
  sintered to form a stable, flexible band.
  Finally, in a cutting machine, the tape at the
  edges trimmed, brushed and cut to the appropriate
  width.
• Advantages of the Sinter belt
• - High deposition rates in UP and RES methods
• - Width alloy diversity is possible
• - Adjustments to customer specifications
• - Cost-effective production even in small
  quantities
• - Late Availability
• Precise alloy setting
• We can offer
• - Sinter belt for UP and RES deposition welding
  (width 30 60 mm)
• - Very good alternative for solid strip
  electrodes
• - Good availability also for a small quantity
  of 10kg
• - Material development

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Sinter belt a little overview about our range
Corrosion resistant Corrosion resistant Corrosion resistant Corrosion resistant Corrosion resistant Corrosion resistant Corrosion resistant Corrosion resistant Corrosion resistant Corrosion resistant Corrosion resistant Corrosion resistant Corrosion resistant Corrosion resistant
Product Name Product Name C Cr Ni Ni Mo Mn Si Nb Nb N N
Corosint 309 L Corosint 309 L 0,01 23 12 12 0,2 1,8 0,4 - -
Corosint 308 L Corosint 308 L 0,01 20 10,5 10,5 lt 0,2 1,8 0,4 - -
Abrasion resistant Abrasion resistant Abrasion resistant Abrasion resistant Abrasion resistant Abrasion resistant Abrasion resistant Abrasion resistant Abrasion resistant Abrasion resistant Abrasion resistant Abrasion resistant Abrasion resistant Abrasion resistant
Product Name C C Cr Cr Ni Mo Mn Other
Corosint 1.4370 0,06 0,06 18 18 8 - 6 Si 0,5
Corosint 601 0,31 0,31 7 7 0,3 1,6 3 W 1,9 V 0,2
Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt Cobalt
Product Name C C Cr Cr Co W Mo Si Si Mn Mn Fe Hardness(HRC)
Corosint 6 1,1 1,1 28 28 Rest 4,5 - 1 1 0,6 0,6 lt 2,5 40 43
Corosint 21 0,25 0,25 27 27 Rest - 5,5 0,8 0,8 0,3 0,3 lt 2,5 30 35
Nickel
Product Name C C Cr Cr Ni Mo Mn Other Other
Corosint 625 0,01 0,01 23 23 Rest 9 0,2 Nb 3,5 Fe lt 5,0 Nb 3,5 Fe lt 5,0
Corosint 825 0,01 0,01 32 32 Rest 8 2,3 Nb 0,2 Fe 4,5 Nb 0,2 Fe 4,5
Additional Products you will get on request!!!
39
C. Flux Cored Wire With the designation Sp you
will find our Flux Cored Wire specially for flame
spraying, high velocity flame spraying or arc
spray. On the basis of the different procedural
principles you must by choosing of the right
sharp wire distinguish between the different
injection processes. There are little differences
of quarry aggregates which decide for a very
good cored wire. We offer - Optimized Cored
Wire for arc spray - Optimized Cored Wire for
flame and velocity flame spraying - A different
kind of Standard and Special alloys with the
necessary wire diameters - Good availability
also for a small quantity - Material development
for Flux Cored Wire - Edit from solutions for
Flux Cored Wire tasks in a top application
center - Layer characterization
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Flux Cored Wire a little overview about our
range
Product Name Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Chemical Properties in Application
Product Name C Si Mn Cr Ni Mo Cu Nb V W Fe Other Application
Thaloy NiAl 80 20 Sp R Al 20 Primer, oxidation resistant
Thaloy NiAl 85 15 Sp R Al 15 Primer, oxidation resistant
Thaloy NiAl 90 10 Sp R Al 10 Primer, oxidation resistant
Thaloy NiAl 95 5 Sp R Al 5 Primer, oxidation resistant
Additional Products you will get on request!!!
41
D. Special developments Additional we can offer
different kinds of special developments (e.g.
tank construction, steel construction, mining)
an. When you want to know more about our special
developments, please contact us. We will sent a
competitive offer for you.
42
E. UP-Welding Wire KJS 110 KJS 110 is suitable
for submerged arc welding of low alloy and C-Mn
Steel. The wire is widely used with KJF 510, KJF
610 or KJF 620 for Structural Steels and high
speed welding. Current DCEP KJS 110 is almost
equivalent to the following wires LINCOLN
Electric LNS 143 ESAB Autrod 12.10
43
KJS 110 Data Sheet
Weld Metal Chemical Analysis ()
C Si Mn P S
Wire Rod (S1) 0.06 - 0.10 Max 0.1 0.35 - 0.55 Max 0.03 Max 0.03
KJS 110(S1) KJF 510 0.06 - 0.09 0.2 - 0.3 1.5 - 1.6 Max 0.03 Max 0.03
KJS 110(S1) KJF 610 0.04 - 0.07 0.2 - 0.3 0.85 - 1.05 Max 0.03 Max 0.03
KJS 110(S1) KJF 620 0.03 - 0.05 0.25 - 0.35 1.25 - 1.35 Max 0.03 Max 0.03
Standard Standard Standard
AWS EN 760 DIN 8557
A5.17 EL12 S1 S1
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El Charpy Impact ISO V (J) Charpy Impact ISO V (J) Charpy Impact ISO V (J)
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El R.T. -30C -40C
KJS 110(S1) KJF 510 525-540 420-435 25-27 65-75 -- --
KJS 110(S1) KJF 610 525-535 415-430 24-26 85-95 65-75 45-55
KJS 110(S1) KJF620 510-520 410-425 24-26 70-85 40-55 --
Packing Wire Diameter (mm)
Spool (15kg) 1.20 1.60 2.0 2.40
Coil/Drum (25kg) 2.40 3.0 3.20 4.0 5.0
44
KJS 120 KJS 120 is suitable für submerged arc
welding of low alloy and C-Mn Steel. The wire is
widely used with KJF 510, KJF 610 or KJF 620 for
Structural Steels and high speed welding. It is
also applicable with KJF 610 having suitable
properties appropriate for tanks, pipe mills and
marine industries. Current DCEP KJS 120 is
almost equivalent to the following wires LINCOLN
Electric LNS 135 ESAB Autrod 12.20
45
KJS 120 Data Sheet
Standard Standard Standard
AWS EN 760 DIN 8557
A5.17 EM12 S2 S2
Weld Metal Chemical Analysis ()
C Si Mn P S
Wire Rod (S2) 0.06 - 0.10 Max 0.1 0.85 - 1.05 Max 0.03 Max 0.03
KJS 120(S2) KJF 510 0.04 - 0.06 0.55 - 0.65 1.45 - 1.60 Max 0.03 Max 0.03
KJS 120(S2) KJF 610 0.06 - 0.08 0.25 - 0.35 1.50 - 1.70 Max 0.03 Max 0.03
KJS 120(S2) KJF 620 0.04 - 0.05 0.25 - 0.40 1.25 - 1.45 Max 0.03 Max 0.03
Packing Wire diameter (mm)
Spool (15kg) 1.20 1.60 2.0 2.40
Coil/Drum (25kg) 2.40 3.0 3.20 4.0 5.0
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El Charpy Impact ISO V (J) Charpy Impact ISO V (J) Charpy Impact ISO V (J) Charpy Impact ISO V (J)
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El R.T. -20C -30C -40C
KJS 120(S2) KJF 510 515 - 535 415 - 430 25 - 27 65-85 -- 40-50 --
KJS 120(S2) KJF 610 510 - 540 430 - 450 24 - 26 75-90 42-48 -- 30-38
KJS 120(S2) KJF620 520 - 535 420 - 435 24 - 27 85-95 -- 42 -48 30-38
46
KJS 122 KJS 122 is suitable for submerged arc
welding of low alloy and C-Mn Steel. The wire is
widely used with KJF 610 or KJF 210 for Pipe
Mills. It is also applicable with KJF 910 having
suitable properties appropriate for offshore and
marine industries. Current DCEP KJS 122 is
almost equivalent to the following wires LINCOLN
Electric LNS 129 ESAB Autrod 12.22
47
KJS 122 Data Sheet
Standard Standard Standard
AWS EN 760 DIN 8557
A5.17 EM12K S2Si S2Si
Weld Metal Chemical Analysis ()
C Si Mn P S
Wire Rod (S2Si) 0.06 - 0.10 0.15 0.25 0.85 - 1.05 Max 0.03 Max 0.03
KJS 122(S2Si) KJF 610 0.04 - 0.06 0.30 - 0.45 1.45 - 1.65 Max 0.03 Max 0.03
KJS 122(S1) KJF 910 0.03 - 0.06 0.25 - 0.35 0.95 -1.15 Max 0.03 Max 0.03
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El Charpy Impact ISO V (J) Charpy Impact ISO V (J) Charpy Impact ISO V (J)
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El R.T. -30C -40C
KJS 122(S2Si) KJF 610 540 - 560 435-460 24-26 70 - 85 50 - 60 40 - 50
KJS 122(S2Si) KJF 910 520 - 540 415-440 25-27 70 - 90 60 - 75 50 - 65
Packing Wire Diameter (mm)
Spool (15kg) 1.20 1.60 2.0 2.40
Coil/Drum (25kg) 2.40 3.0 3.20 4.0 5.0
48
KJS 123 KJS 123 is suitable for submerged arc
welding of low alloy and C-Mn Steel and fine
grained high strength steels. The wire having
suitable metallurgical properties is used with
KJF 610 or KJF 910 for high-pressure tanks and
offshore. Current DCEP KJS 123 is almost
equivalent to the following wires LINCOLN
Electric LNS 133U ESAB Autrod 12.32
49
KJS 123 Data Sheet
Standard Standard Standard
AWS EN 760 DIN 8557
A5.17 EH12K S3Si S3Si
Weld Metal Chemical Analysis ()
C Si Mn P S
Wire Rod (S3Si) 0.06 - 0.10 0.15 0.25 0.35 - 1.65 Max 0.03 Max 0.03
KJS 123(S3Si) KJF 610 0.04 - 0.06 0.30 - 0.45 1.55 - 1.75 Max 0.03 Max 0.03
KJS 123(S3Si) KJF 910 0.04 - 0.06 0.25 - 0.35 1.05 -1.25 Max 0.03 Max 0.03
Weld Metal Mechnical Properties Weld Metal Mechnical Properties Weld Metal Mechnical Properties Weld Metal Mechnical Properties Weld Metal Mechnical Properties Weld Metal Mechnical Properties
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El Charpy Impact ISO V (J) Charpy Impact ISO V (J)
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El R.T. -40C
KJS 123(S3Si) KJF 610 550 - 570 435-450 24-26 50 - 60 35 - 45
KJS 123(S3Si) KJF 910 540 - 560 445-460 23-25 40 - 50 30 - 45
Packing Wire Diameter (mm)
Spool (15kg) 1.20 1.60 2.0 2.40
Coil/Drum (25kg) 2.40 3.0 3.20 4.0 5.0
50
KJS 125 KJS 125 is suitable for submerged arc
welding of a series of steels including
Molybdenum, high strength, fine grain and low
temperature ones. Current DCEP KJS 125 is
almost equivalent to the following wires LINCOLN
Electric LNS 141 ESAB Autrod 12.34
51
KJS 125 Data Sheet
Standard Standard Standard
AWS EN 760 DIN 8557
A5.23 EA4 S3Mo S3Mo
Weld Metal Chemical Analysis ()
C Si Mn Mo P S
Wire Rod (S3Mo) 0.07 - 0.1 Max 0.2 1.25-1.65 0.5-0.6 Max 0.03 Max 0.03
KJS 125(S3Mo) KJF 610 0.05-0.08 0.30-0.40 1.30-1.60 0.5-0.6 Max 0.03 Max 0.03
KJS 125(S3Mo) KJF 910 0.05-0.08 0.4 - 0.50 1.40-1.60 0.5-0.6 Max 0.03 Max 0.03
Packing Wire Diameter (mm)
Coil/Drum (25kg) 2.40 3.0 3.20 4.0 5.0
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El Charpy Impact ISO V (J) Charpy Impact ISO V (J) Charpy Impact ISO V (J)
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El R.T. -20C -40C
KJS 125(S3Mo) KJF 910 630-650 520-550 21-22 85 - 100 75 - 85 45 - 60
KJS 125(S3Mo) KJF 915 660-680 550-570 20-22 95 - 110 80 - 90 55 - 70
52
KJS 126 KJS 126 is within the semi-killed wires
suitable for submerged arc welding of low alloy
C-Mn and fine grain steels. Using KJF 610 and KJF
910 applyingheat treatment cycle would ensure
appropriate U.T.S. and Charpy Index in
-60C. Current DCEP KJS 126 is almost
equivalent to the following wire ESAB Autrod
12.40
53
KJS 126 Data Sheet
Standard Standard Standard
AWS EN 760 DIN 8557
A5.17 EH14 S4 S4
Weld Metal Chemical Analysis ()
C Si Mn P S
Wire Rod (S4) 0.12 - 0.18 Max 0.1 1.75 - 2.2 Max 0.03 Max 0.03
KJS 126(S4) KJF 610 0.10 - 0.15 0.30 - 0.40 1.85 - 2.0 Max 0.03 Max 0.03
KJS 126(S4) KJF 910 0.10 - 0.15 0.20 - 0.30 1.50 -1.60 Max 0.03 Max 0.03
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El Charpy Impact ISO V (J) Charpy Impact ISO V (J) Charpy Impact ISO V (J)
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El -40C -50C -60C
KJS 126(S4) KJF 610 pw 520-540 430-445 23-25 45-55 33-38 --
KJS 126(S4) KJF 910 pw 510-530 410-435 24-26 -- 60-70 40 - 50
Packing Wire Diameter (mm)
Coil/Drum (25kg) 2.40 3.0 3.20 4.0 5.0
54
KJS 128 KJS 128 Cr-Mo is suitable for submerged
arc welding of low alloy heat and creep resistant
as well as fine grain steels having working
temperature of higher than 550C. Current
DCEP KJS 128 is almost equivalent to the
following wires ESAB Autrod 13.10 KJTUBS 310
55
KJS 128 Data Sheet
Standard Standard
AWS DIN 8557
A5.23EB2 S2CrMo1
Weld Metal Chemical Analysis ()
C Si Mn Mo Cr P S
Wire Rod (S2CrMo1) 0.06-0.1 Max 0.1 0.85-1.05 0.4-0.5 1.0-1.2 Max 0.03 Max 0.03
KJS128(S2CrMo1) KJF 610 0.06-0.08 0.40-0.60 1.0-1.20 0.4-0.5 1.0-1.2 Max 0.03 Max 0.03
Weld Metal Mechnical Properties Weld Metal Mechnical Properties Weld Metal Mechnical Properties Weld Metal Mechnical Properties Weld Metal Mechnical Properties
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El Charpy Impact ISO V (J)
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El R.T.
KJS 128(S2CrMo1) KJF 915 690 - 710 620-440 22-25 100-130
Packing Wire Diameter (mm)
Spool (15kg) 1.20 1.60 2.0 2.40
Coil/Drum (25kg) 2.40 3.0 3.20 4.0 5.0
56
KJS 129 KJS 129 enjoys Titanium Boron alloy
providing highly desirable metallurgical
properties and extensively applies to welding and
producing large diameter sour gas pipes using KJF
612 and KJF 614. Current DCEP KJS 129 is almost
equivalent to the following wire LINCOLN
Electric LNS 140ATB
57
KJS 129 Data Sheet
Standard Standard Standard
AWS EN 760 DIN 8557
A5.23 EG S2MoTB S2MoTB
Weld Metal Chemical Analysis ()
C Si Mn Mo P S
Wire Rod (S2MoTB) 0.06-0.10 Max 0.10 0.85-1.05 0.4-0.5 0.1
KJS 129(S2MoTB) KJF 614 0.04-0.08 0.30-0.40 1.70-1.90 0.4-0.5 0.1
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El Charpy Impact ISO V (J)
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) El R.T.
KJS125 (S2MoTB) KJF 614 640 - 660 550-565 20-22 45-60
Packing Wire Diameter (mm)
Spool (15kg) 1.20 1.60 -2.0 2.40
Coil/Drum (25kg) 2.40 3.0 3.20 4.0 5.0
58
KJS 308L KJS 308L is a low carbon Stainless
Steel Wire suitable for Submerged arc welding of
Austenitic steels including AISI 301, 304, 304L
and 19Cr10Ni Current DCEP KJS 308L is almost
equivalent to the following wires LINCOLN
Electric LNS 304L ESAB Autrod 16.10
59
KJS 308L Data Sheet
Standard Standard
AWS EN 12072
A5.9 308L S 19 9L
Weld Metal Chemical Analysis ()
C Si Mn Cr Mo Ni
Wire Rod(308L) Max 0.25 0.4-0.65 1.0-2.5 19.5-22.0 Max 0.75 9.0-11.0
KJS 308L KJF 921 Max 0.25 0.5-0.7 1.1-1.3 20.0-21.0 Max 0.5 9.5-10.5
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) RA Charpy Impact ISO V (J) Charpy Impact ISO V (J)
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) RA -20C -60C
KJS 308L KJF 921 540 - 560 380-400 35-40 55-75 45-60
Packing Wire Diameter (mm)
Coil/Drum (25kg) 2.40 3.0 3.20 4.0 5.0
60
KJS 309L KJS 309L is a low carbon high alloy
Stainless Steel Wire suitable for submerged arc
welding and for mild steel to stainless steel
jont as well as buffer or final rebuilding
layers. Current DCEP KJS 309L is almost
equivalent to the following wires LINCOLN
Electric LNS 309L ESAB Autrod 16.53
61
KJS 309L Data Sheet
Standard Standard
AWS EN 12072
A5.9 309L S 23 12L
Weld Metal Chemical Analysis ()
C Si Mn Cr Mo Ni
Wire Rod (308L) Max 0.25 0.4-0.65 1.0-2.5 23.0-25.0 Max 0.75 12.0-14.0
KJS 309L KJF 921 Max 0.25 0.45-0.6 1.1-1.8 23.0-24.0 Max 0.5 11.5-13.5
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) RA Charpy Impact ISO V (J)
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) RA -20C
KJS 309L KJF 921 545 - 560 390-410 35-42 55-75
Packing Wire Diameter (mm)
Coil/Drum (25kg) 2.40 3.0 3.20 4.0 5.0
62
KJS 316L KJS 316L is a low carbon Stainless
Steel Wire suitable for submerged arc welding and
joints of wear resistant steels including AISI
316, AISI 316L and 18Cr10Ni3Mo Current DCEP KJS
316L is almost equivalent to the following
wires LINCOLN Electric LNS 316L ESAB Autrod
16.30
63
KJS 316L Data Sheet
Standard Standard
AWS EN 12072
A5.9 316L S 1912 3L
Weld Metal Chemical Analysis ()
C Si Mn Cr Mo Ni
Wire Rod (316L) Max 0.25 0.4-0.65 1.0-2.5 18.0-20.0 2.0-3.0 11.0-14.0
KJS 316L KJF 921 Max 0.25 0.5-0.7 1.3-1.7 17.0-19.0 2.0-2.5 11.0-13.0
Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties Weld Metal Mechanical Properties
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) RA Charpy Impact ISO V (J)
Wire Flux U.T.S. (Mpa) Y.S. (Mpa) RA -60C
KJS 316L KJF 921 545 - 565 385-405 37-42 70-90
Packing Wire Diameter (mm)
Coil/Drum (25kg) 2.40 3.0 3.20 4.0 5.0
64
F Solid Wire SG 1, SG 2 SG 3
SG 1 SG 1 SG 1 SG 2 SG 2 SG 2 SG 2 SG 3 SG 3 SG 3 SG 3 SG 3
Description Welding of thin walled parts Root pass welding For making galvanized coating TIG welding of pipes Welding of thin walled parts Root pass welding For making galvanized coating TIG welding of pipes Welding of thin walled parts Root pass welding For making galvanized coating TIG welding of pipes Steel construction and machinery production Welding of ships, boiler tanks, pipe parts Welding of thin walled steels Thin sheet welding in automotive industry Steel construction and machinery production Welding of ships, boiler tanks, pipe parts Welding of thin walled steels Thin sheet welding in automotive industry Steel construction and machinery production Welding of ships, boiler tanks, pipe parts Welding of thin walled steels Thin sheet welding in automotive industry Steel construction and machinery production Welding of ships, boiler tanks, pipe parts Welding of thin walled steels Thin sheet welding in automotive industry Used for the same welding purposes as SG 2 Its resistance is increased by Si-Mn Low spatter although usedunder CO2 atmosphere - Excellent wire feeding capability Used for the same welding purposes as SG 2 Its resistance is increased by Si-Mn Low spatter although usedunder CO2 atmosphere - Excellent wire feeding capability Used for the same welding purposes as SG 2 Its resistance is increased by Si-Mn Low spatter although usedunder CO2 atmosphere - Excellent wire feeding capability Used for the same welding purposes as SG 2 Its resistance is increased by Si-Mn Low spatter although usedunder CO2 atmosphere - Excellent wire feeding capability Used for the same welding purposes as SG 2 Its resistance is increased by Si-Mn Low spatter although usedunder CO2 atmosphere - Excellent wire feeding capability
Standard EN 440 G2 Si1 DIN 8559 SG 1 AWS A5.18 ER 70 S-3 EN 440 G2 Si1 DIN 8559 SG 1 AWS A5.18 ER 70 S-3 EN 440 G2 Si1 DIN 8559 SG 1 AWS A5.18 ER 70 S-3 EN 440 G3 Si1 DIN 8559 SG 2 AWS A5.18 R 70 S-6 EN 440 G3 Si1 DIN 8559 SG 2 AWS A5.18 R 70 S-6 EN 440 G3 Si1 DIN 8559 SG 2 AWS A5.18 R 70 S-6 EN 440 G3 Si1 DIN 8559 SG 2 AWS A5.18 R 70 S-6 EN 440 G4 Si1 DIN 8559 SG 3 AWS A5.18 ER 70 S-6 EN 440 G4 Si1 DIN 8559 SG 3 AWS A5.18 ER 70 S-6 EN 440 G4 Si1 DIN 8559 SG 3 AWS A5.18 ER 70 S-6 EN 440 G4 Si1 DIN 8559 SG 3 AWS A5.18 ER 70 S-6 EN 440 G4 Si1 DIN 8559 SG 3 AWS A5.18 ER 70 S-6
Chemical Composition () C 0,07 Si 0,85 Mn 1,20 C 0,07 Si 0,85 Mn 1,45 Mn 1,45 C 0,07 C 0,07 Si 0,85 Si 0,85 Mn Min. 1,75
Mechanical Properties (TIG) YS N/mm² Min.420 TS N/mm² 500/640 IS Iso-V-40 Min.47 J YS N/mm² Min.460 TS N/mm² 530/680 IS Iso-V-40 Min.47 J EI L 5D () Min. 27 YS N/mm² Min.500 TS N/mm² 560/720 TS N/mm² 560/720 IS Iso-V-40 Min.47 J EI L 5D () Min. 25
65
G TIG Rods
Alu 4043 Al Si 5 a.) Alu Wire / 6kg D300 and 7 kg S300 b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg Alu 4043 Al Si 5 a.) Alu Wire / 6kg D300 and 7 kg S300 b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg Alu 4043 Al Si 5 a.) Alu Wire / 6kg D300 and 7 kg S300 b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg Alu 4043 Al Si 5 a.) Alu Wire / 6kg D300 and 7 kg S300 b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg Alu 4043 Al Si 5 a.) Alu Wire / 6kg D300 and 7 kg S300 b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg Alu 4043 Al Si 5 a.) Alu Wire / 6kg D300 and 7 kg S300 b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg Alu 5356 Al Mg 5 a.) Alu Wire / 6kg D300 and 7 kg S300 b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg Alu 5356 Al Mg 5 a.) Alu Wire / 6kg D300 and 7 kg S300 b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg Alu 5356 Al Mg 5 a.) Alu Wire / 6kg D300 and 7 kg S300 b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg Alu 5356 Al Mg 5 a.) Alu Wire / 6kg D300 and 7 kg S300 b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg Alu 5356 Al Mg 5 a.) Alu Wire / 6kg D300 and 7 kg S300 b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg
Description A Silicon alloyed Aluminium welding wires and rods for TIG and MIG welding laminates, draw pieces, and casting of Al Si alloys with a Silicon content max. 6. Not suitable for anodising. This filler metal has excellent properties of smoothness. A Silicon alloyed Aluminium welding wires and rods for TIG and MIG welding laminates, draw pieces, and casting of Al Si alloys with a Silicon content max. 6. Not suitable for anodising. This filler metal has excellent properties of smoothness. A Silicon alloyed Aluminium welding wires and rods for TIG and MIG welding laminates, draw pieces, and casting of Al Si alloys with a Silicon content max. 6. Not suitable for anodising. This filler metal has excellent properties of smoothness. A Silicon alloyed Aluminium welding wires and rods for TIG and MIG welding laminates, draw pieces, and casting of Al Si alloys with a Silicon content max. 6. Not suitable for anodising. This filler metal has excellent properties of smoothness. A Silicon alloyed Aluminium welding wires and rods for TIG and MIG welding laminates, draw pieces, and casting of Al Si alloys with a Silicon content max. 6. Not suitable for anodising. This filler metal has excellent properties of smoothness. A Silicon alloyed Aluminium welding wires and rods for TIG and MIG welding laminates, draw pieces, and casting of Al Si alloys with a Silicon content max. 6. Not suitable for anodising. This filler metal has excellent properties of smoothness. Welding Wires and rods for TIG and MIG welding of Aluminium alloys with Magnesium content max. 6. This Magnesium alloyed Aluminium, thanks to its excellent corrosion resistance and its high mechanical properties are used in ship yards, car and railway industry. Welding Wires and rods for TIG and MIG welding of Aluminium alloys with Magnesium content max. 6. This Magnesium alloyed Aluminium, thanks to its excellent corrosion resistance and its high mechanical properties are used in ship yards, car and railway industry. Welding Wires and rods for TIG and MIG welding of Aluminium alloys with Magnesium content max. 6. This Magnesium alloyed Aluminium, thanks to its excellent corrosion resistance and its high mechanical properties are used in ship yards, car and railway industry. Welding Wires and rods for TIG and MIG welding of Aluminium alloys with Magnesium content max. 6. This Magnesium alloyed Aluminium, thanks to its excellent corrosion resistance and its high mechanical properties are used in ship yards, car and railway industry. Welding Wires and rods for TIG and MIG welding of Aluminium alloys with Magnesium content max. 6. This Magnesium alloyed Aluminium, thanks to its excellent corrosion resistance and its high mechanical properties are used in ship yards, car and railway industry.
Chemical Composition () Si 4.5-6 Fe 0,6 Cu 0,05 Mn 0,05 Mg 0,05 Mg 0,05 Si 0,20 Fe 0,40 Cu 0,10 Mn 0,05-2 Mg 4,5 5,5
Chemical Composition () Zn 0,10 Ti 0,02 Be 0,0008 Al rem Other 0,15 Other 0,15 Zn 0,10 Ti 0,06 0,12 Be 0,0008 Cr 0,05 0,20 Al rem ---------- Other 0,15
Mechanical Properties (TIG) Rm (N/mm²) 105 - 130 Rm (N/mm²) 105 - 130 Rp 0,2 (N/mm²) 70 - 90 Rp 0,2 (N/mm²) 70 - 90 A () 15 25 Tf (C) 573 - 625 Rm (N/mm²) 275 - 315 Rm (N/mm²) 275 - 315 Rp 0,2 (N/mm²) 115 - 140 A () 25 - 35 Tf (C) 562 633
Diameter (in mm) 0,80 0,90 1,00 1,20 1,60 2,00 2,40 3,20 4,00 0,80 0,90 1,00 1,20 1,60 2,00 2,40 3,20 4,00 0,80 0,90 1,00 1,20 1,60 2,00 2,40 3,20 4,00 0,80 0,90 1,00 1,20 1,60 2,00 2,40 3,20 4,00 0,80 0,90 1,00 1,20 1,60 2,00 2,40 3,20 4,00 0,80 0,90 1,00 1,20 1,60 2,00 2,40 3,20 4,00 0,80 0,90 1,00 1,20 1,60 2,00 2,40 3,20 4,00 0,80 0,90 1,00 1,20 1,60 2,00 2,40 3,20 4,00 0,80 0,90 1,00 1,20 1,60 2,00 2,40 3,20 4,00 0,80 0,90 1,00 1,20 1,60 2,00 2,40 3,20 4,00 0,80 0,90 1,00 1,20 1,60 2,00 2,40 3,20 4,00
66
Alu 1070 (TIG / x 1000 mm/2,5 kg 16 Tubes in
Cartons of 40 kg and 10 kg) Aluminium used to
weld pure aluminium with applications in
Electrotechnical, chemical and food industries.
Chemical Analysis () Chemical Analysis () Chemical Analysis () Chemical Analysis () Chemical Analysis ()
Al Si Fe Mg Zn
rem lt0,15 lt0,15 lt0,02 lt0,06
Cu Mn Cr Ti Be
lt0,02 lt0,02 lt0,02 lt0,0008
Mechanical Properties (TIG) Mechanical Properties (TIG) Mechanical Properties (TIG)
Tensile Strenght (Rm) N/mm² Yeld Strenght Rp 0.2 N/mm² Elongation L5d ()
60 22 40
Available Sizes MIG 0,8 2,4 mm TIG 1,6
4,0 mm
67
Alu 5183 Aluminium Wires to Weld when high
strength and resistance to Sea water corrosion
are required. Material to be welded Al Mg 4,5 Mn
Al Mg 5 - Al Mg 2 Mn 0,8 Al Zn Mg 1 Al Zn Mg
Cu 0,5 Al Mg Si 0,5 Al Mg Si1 G Al Mg 10 - G
Al Mg 5 G Al Mg 3 Si G Al Mg 5 Si Shielding
Gas for Gmaw/Gtaw Ar 99,95 min Ar 75 He
25 Ar 50 He 50 Available Size MIG 0,80
2,40 mm TIG 1,60 4,00 mm
Chemical Composition ()
Al rem Si lt0,25 Fe lt0,40 Mg 4,30 5,25 Zn lt0,25
Cu lt0,05 Mn 0,60 1,00 Cr 0,05 0,25 Ti 0,07- 0,15 Be lt0,0008
Mechanical Properties (TIG)
Tensile Strenght (Rm) N/mm² Yeld Strenght Rp 0,2 N/mm² Elongation L 5d ()
275 125 17
68
ER80S-G ER80S-G ER80S-G ER80S-G ER80S-G ER80S-G ER80S-G ER100S-G ER100S-G ER100S-G ER100S-G ER100S-G ER100S-G ER100S-G ER100S-G
Description Low alloy Mild Steel wires suitable for welding under protective gases (Ar/CO2 or CO2) of self or coated steels. The presence of Copper together with Chronium (Cr) and Nickel (Ni) grants to obtain welds characterised by high resistance to the atmospheric corrosion same as those base material welded. It is therfore suitable for welding of outdoors structures where the fundamental requirement is the duration (e.g. bridges, cranes) Low alloy Mild Steel wires suitable for welding under protective gases (Ar/CO2 or CO2) of self or coated steels. The presence of Copper together with Chronium (Cr) and Nickel (Ni) grants to obtain welds characterised by high resistance to the atmospheric corrosion same as those base material welded. It is therfore suitable for welding of outdoors structures where the fundamental requirement is the duration (e.g. bridges, cranes) Low alloy Mild Steel wires suitable for welding under protective gases (Ar/CO2 or CO2) of self or coated steels. The presence of Copper together with Chronium (Cr) and Nickel (Ni) grants to obtain welds characterised by high resistance to the atmospheric corrosion same as those base material welded. It is therfore suitable for welding of outdoors structures where the fundamental requirement is the duration (e.g. bridges, cranes) Low alloy Mild Steel wires suitable for welding under protective gases (Ar/CO2 or CO2) of self or coated steels. The presence of Copper together with Chronium (Cr) and Nickel (Ni) grants to obtain welds characterised by high resistance to the atmospheric corrosion same as those base material welded. It is therfore suitable for welding of outdoors structures where the fundamental requirement is the duration (e.g. bridges, cranes) Low alloy Mild Steel wires suitable for welding under protective gases (Ar/CO2 or CO2) of self or coated steels. The presence of Copper together with Chronium (Cr) and Nickel (Ni) grants to obtain welds characterised by high resistance to the atmospheric corrosion same as those base material welded. It is therfore suitable for welding of outdoors structures where the fundamental requirement is the duration (e.g. bridges, cranes) Low alloy Mild Steel wires suitable for welding under protective gases (Ar/CO2 or CO2) of self or coated steels. The presence of Copper together with Chronium (Cr) and Nickel (Ni) grants to obtain welds characterised by high resistance to the atmospheric corrosion same as those base material welded. It is therfore suitable for welding of outdoors structures where the fundamental requirement is the duration (e.g. bridges, cranes) Low alloy Mild Steel wires suitable for welding under protective gases (Ar/CO2 or CO2) of self or coated steels. The presence of Copper together with Chronium (Cr) and Nickel (Ni) grants to obtain welds characterised by high resistance to the atmospheric corrosion same as those base material welded. It is therfore suitable for welding of outdoors structures where the fundamental requirement is the duration (e.g. bridges, cranes) Mild steel low alloyed Ni-Cr-Mo welding wire used for welding under protective gases.Preferred gas mix is Ar/CO2, but can even be used with pure CO2 gas. Its used for single and multipass welds for low alloyed steels with high resistivity having yield strength over 650 N/mm² and tensile strength up to 850 N/mm. It is also valid for welds at low temperature. Fields of use are the Chemical and Oil heavy industry, manufacturing of industrial machines, heavy carpentry, off-shore industry etc. Mild steel low alloyed Ni-Cr-Mo welding wire used for welding under protective gases.Preferred gas mix is Ar/CO2, but can even be used with pure CO2 gas. Its used for single and multipass welds for low alloyed steels with high resistivity having yield strength over 650 N/mm² and tensile strength up to 850 N/mm. It is also valid for welds at low temperature. Fields of use are the Chemical and Oil heavy industry, manufacturing of industrial machines, heavy carpentry, off-shore industry etc. Mild steel low alloyed Ni-Cr-Mo welding wire used for welding under protective gases.Preferred gas mix is Ar/CO2, but can even be used with pure CO2 gas. Its used for single and multipass welds for low alloyed steels with high resistivity having yield strength over 650 N/mm² and tensile strength up to 850 N/mm. It is also valid for welds at low temperature. Fields of use are the Chemical and Oil heavy industry, manufacturing of industrial machines, heavy carpentry, off-shore industry etc. Mild steel low alloyed Ni-Cr-Mo welding wire used for welding under protective gases.Preferred gas mix is Ar/CO2, but can even be used with pure CO2 gas. Its used for single and multipass welds for low alloyed steels with high resistivity having yield strength over 650 N/mm² and tensile strength up to 850 N/mm. It is also valid for welds at low temperature. Fields of use are the Chemical and Oil heavy industry, manufacturing of industrial machines, heavy carpentry, off-shore industry etc. Mild steel low alloyed Ni-Cr-Mo welding wire used for welding under protective gases.Preferred gas mix is Ar/CO2, but can even be used with pure CO2 gas. Its used for single and multipass welds for low alloyed steels with high resistivity having yield strength over 650 N/mm² and tensile strength up to 850 N/mm. It is also valid for welds at low temperature. Fields of use are the Chemical and Oil heavy industry, manufacturing of industrial machines, heavy carpentry, off-shore industry etc. Mild steel low alloyed Ni-Cr-Mo welding wire used for welding under protective gases.Preferred gas mix is Ar/CO2, but can even be used with pure CO2 gas. Its used for single and multipass welds for low alloyed steels with high resistivity having yield strength over 650 N/mm² and tensile strength up to 850 N/mm. It is also valid for welds at low temperature. Fields of use are the Chemical and Oil heavy industry, manufacturing of industrial machines, heavy carpentry, off-shore industry etc. Mild steel low alloyed Ni-Cr-Mo welding wire used for welding under protective gases.Preferred gas mix is Ar/CO2, but can even be used with pure CO2 gas. Its used for single and multipass welds for low alloyed steels with high resistivity having yield strength over 650 N/mm² and tensile strength up to 850 N/mm. It is also valid for welds at low temperature. Fields of use are the Chemical and Oil heavy industry, manufacturing of industrial machines, heavy carpentry, off-shore industry etc. Mild steel low alloyed Ni-Cr-Mo welding wire used for welding under protective gases.Preferred gas mix is Ar/CO2, but can even be used with pure CO2 gas. Its used for single and multipass welds for low alloyed steels with high resistivity having yield strength over 650 N/mm² and tensile strength up to 850 N/mm. It is also valid for welds at low temperature. Fields of use are the Chemical and Oil heavy industry, manufacturing of industrial machines, heavy carpentry, off-shore industry etc.
Chemical Analysis () C 0,05 0,10 Mn 1,30 1,60 Mn 1,30 1,60 Si 0,65 1,00 Si 0,65 1,00 S 0,025 S 0,025 C 0,06 0,09 Mn 1,25 1,80 Mn 1,25 1,80 Si 0,40 0,70 Si 0,40 0,70 S 0,025 S 0,025 P 0,025
P 0,025 Cu 0,25 0,45 Cu 0,25 0,45 Ni 0,65 0,85 Ni 0,65 0,85 Cr 0,25 0,55 Cr 0,25 0,55 Ni 1,40 1,80 Cr 0,20 0,40 Cr 0,20 0,40 Mo 0,20 0,55 Mo 0,20 0,55 Cu 0,25 Cu 0,25 V 0,10
Mechanical Properties Rm N/mm² Rm N/mm² Re N/mm² A5 () Kv J 20C Kv J 20C Gas Rm N/mm² Rm N/mm² Re N/mm A5() Kv J 20C Kv J 20C Gas Mix Gas Mix
Mechanical Properties 550-650 550-650 420 24 70 70 Ar/CO2 (M21) 750 - 850 750 - 850 650 16 50 50 Ar/CO2 (M21) Ar/CO2 (M21)
Power DC DC DC DC DC DC DC DC DC DC DC DC DC DC DC
Gas Ar/CO2-Ar/CO2/O2-CO2 (EN439 M2, M3, C1) Ar/CO2-Ar/CO2/O2-CO2 (EN439 M2, M3, C1) Ar/CO2-Ar/CO2/O2-CO2 (EN439 M2, M3, C1) Ar/CO2-Ar/CO2/O2-CO2 (EN439 M2, M3, C1) Ar/CO2-Ar/CO2/O2-CO2 (EN439 M2, M3, C1) Ar/CO2-Ar/CO2/O2-CO2 (EN439 M2, M3, C1) Ar/CO2-Ar/CO2/O2-CO2 (EN439 M2, M3, C1) Ar/CO2-Ar/CO2/O2-CO2 (EN439M2, C1) Ar/CO2-Ar/CO2/O2-CO2 (EN439M2, C1) Ar/CO2-Ar/CO2/O2-CO2 (EN439M2, C1) Ar/CO2-Ar/CO2/O2-CO2 (EN439M2, C1) Ar/CO2-Ar/CO2/O2-CO2 (EN439M2, C1) Ar/CO2-Ar/CO2/O2-CO2 (EN439M2, C1) Ar/CO2-Ar/CO2/O2-CO2 (EN439M2, C1) Ar/CO2-Ar/CO2/O2-CO2 (EN439M2, C1)
Classification AWS A5.28-96 ER80S-G EN12534-99 G55 2 M Mn 3 Ni AWS A5.28-96 ER80S-G EN12534-99 G55 2 M Mn 3 Ni AWS A5.28-96 ER80S-G EN12534-99 G55 2 M Mn 3 Ni AWS A5.28-96 ER80S-G EN12534-99 G55 2 M Mn 3 Ni AWS A5.28-96 ER80S-G EN12534-99 G55 2 M Mn 3 Ni AWS A5.28-96 ER80S-G EN12534-99 G55 2 M Mn 3 Ni AWS A5.28-96 ER80S-G EN12534-99 G55 2 M Mn 3 Ni AWS A5.28-96 ER100S-G/T1S EN12534-99 G69 4 M Mn 3 Ni 1 Cr Mo AWS A5.28-96 ER100S-G/T1S EN12534-99 G69 4 M Mn 3 Ni 1 Cr Mo AWS A5.28-96 ER100S-G/T1S EN12534-99 G69 4 M Mn 3 Ni 1 Cr Mo AWS A5.28-96 ER100S-G/T1S EN12534-99 G69 4 M Mn 3 Ni 1 Cr Mo AWS A5.28-96 ER100S-G/T1S EN12534-99 G69 4 M Mn 3 Ni 1 Cr Mo AWS A5.28-96 ER100S-G/T1S EN12534-99 G69 4 M Mn 3 Ni 1 Cr Mo AWS A5.28-96 ER100S-G/T1S EN12534-99 G69 4 M Mn 3 Ni 1 Cr Mo AWS A5.28-96 ER100S-G/T1S EN12534-99 G69 4 M Mn 3 Ni 1 Cr Mo
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Packaging for the Products F G
D 100 700 g 1 kg
D 200 5 kg
D 300 15 20 kg
S 300 Sandvik 15 18 kg
K 300 15 18 kg
Size per Coil
Standard pack 50 kg
Standard pack 100 kg
Standard pack 250 kg
Standard pack 350 kg
Standard pack 450 kg
Eco pack 250 kg
Packaging Units (per Carton)
Number of boxes Weight in kg Dimension ( L X B) in cm Height in cm
72 1080 93 x 93 94
50 750 120 x 80 74
56 840 120 x 80 (EUR) 74
72 1080 120 x 93 74
72 1080 72 x 93 124
Dimensions of the Pallets
70
Imprint Address IAM GmbH Konrad-Adenauer-Ring
61 69226 Nußloch Phone [phone] Fax
49 6221 72 68 553 Website
www.iam24.de e-Mail info_at_iam24.de Manager
Herr Dipl. Ing. Reza Müller (mueller_at_iam24.de)
Opening Times Mo Do 0800